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Increasing Time-Efficiency and Accuracy of Robotic Machining Processes Using Model-Based Adaptive Force Control

Sörnmo, Olof LU ; Olofsson, Björn LU ; Robertsson, Anders LU and Johansson, Rolf LU orcid (2012) 10th International IFAC Symposium on Robot Control In IFAC Proceedings Volumes 45. p.543-548
Abstract
Machining processes in the industry of today are rarely performed using industrial robots. In the cases where robots are used, machining is often performed using position control with a conservative feed-rate, to avoid excessive process forces. There is a great benefit in controlling the process forces instead, so as to improve the time-efficiency by applying the maximum allowed force, and thus removing the maximum amount of material per time unit. This paper presents a novel adaptive force controller, based on a derived model of the machining process and an identified model of the robot dynamics. The controller is evaluated in both simulation and an experimental setup. Further, industrial robots generally suffer from low stiffness, which... (More)
Machining processes in the industry of today are rarely performed using industrial robots. In the cases where robots are used, machining is often performed using position control with a conservative feed-rate, to avoid excessive process forces. There is a great benefit in controlling the process forces instead, so as to improve the time-efficiency by applying the maximum allowed force, and thus removing the maximum amount of material per time unit. This paper presents a novel adaptive force controller, based on a derived model of the machining process and an identified model of the robot dynamics. The controller is evaluated in both simulation and an experimental setup. Further, industrial robots generally suffer from low stiffness, which can cause the robot to deviate from the desired path because of strong process forces. The present paper solves this by employing a stiffness model to continuously modify the robot trajectory to compensate for the deviations. The adaptive force controller in combination with the stiffness compensation is evaluated in experiments, with satisfying results. (Less)
Please use this url to cite or link to this publication:
author
; ; and
organization
publishing date
type
Chapter in Book/Report/Conference proceeding
publication status
published
subject
host publication
10th IFAC Symposium on Robot Control
series title
IFAC Proceedings Volumes
volume
45
edition
22
pages
6 pages
publisher
IFAC
conference name
10th International IFAC Symposium on Robot Control
conference location
Dubrovnik, Croatia
conference dates
2012-09-05
external identifiers
  • scopus:84880985067
ISBN
978-3-902823-11-3
DOI
10.3182/20120905-3-HR-2030.00065
project
ProFlexa
COMET
RobotLab LTH
language
English
LU publication?
yes
additional info
project=proflexa,comet,robot
id
580e3068-f8ad-40a8-aae3-eaabf3721221 (old id 2834870)
date added to LUP
2016-04-04 10:47:36
date last changed
2023-02-24 00:48:26
@inproceedings{580e3068-f8ad-40a8-aae3-eaabf3721221,
  abstract     = {{Machining processes in the industry of today are rarely performed using industrial robots. In the cases where robots are used, machining is often performed using position control with a conservative feed-rate, to avoid excessive process forces. There is a great benefit in controlling the process forces instead, so as to improve the time-efficiency by applying the maximum allowed force, and thus removing the maximum amount of material per time unit. This paper presents a novel adaptive force controller, based on a derived model of the machining process and an identified model of the robot dynamics. The controller is evaluated in both simulation and an experimental setup. Further, industrial robots generally suffer from low stiffness, which can cause the robot to deviate from the desired path because of strong process forces. The present paper solves this by employing a stiffness model to continuously modify the robot trajectory to compensate for the deviations. The adaptive force controller in combination with the stiffness compensation is evaluated in experiments, with satisfying results.}},
  author       = {{Sörnmo, Olof and Olofsson, Björn and Robertsson, Anders and Johansson, Rolf}},
  booktitle    = {{10th IFAC Symposium on Robot Control}},
  isbn         = {{978-3-902823-11-3}},
  language     = {{eng}},
  pages        = {{543--548}},
  publisher    = {{IFAC}},
  series       = {{IFAC Proceedings Volumes}},
  title        = {{Increasing Time-Efficiency and Accuracy of Robotic Machining Processes Using Model-Based Adaptive Force Control}},
  url          = {{https://lup.lub.lu.se/search/files/5622404/3052614.pdf}},
  doi          = {{10.3182/20120905-3-HR-2030.00065}},
  volume       = {{45}},
  year         = {{2012}},
}