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Evaluation and Validation of a New Risk Assessment Method

Berlin, Eddie LU and Torbiörnsson, Lukas LU (2024) MIOM05 20241
Department of Mechanical Engineering Sciences
Production Management
Abstract
This Master’s thesis evaluates and validates a newly developed risk assessment tool designed for performance guarantees in the sales of rock crushing solutions at Sandvik Rock Processing Solutions, Stationary Crushing & Screening (Stat. C&S). The research aims to compare the new
tool against the current expert-based method, assess the relevancy of the variables included, and propose necessary adjustments to improve the accuracy and usability of the tool.

The study was conducted in three phases: a quantitative analysis comparing the new tool’s risk scores with those of the current method, qualitative interviews with experts to evaluate the scope and relevance of the variables used, and a final discussion to propose improvements and an... (More)
This Master’s thesis evaluates and validates a newly developed risk assessment tool designed for performance guarantees in the sales of rock crushing solutions at Sandvik Rock Processing Solutions, Stationary Crushing & Screening (Stat. C&S). The research aims to compare the new
tool against the current expert-based method, assess the relevancy of the variables included, and propose necessary adjustments to improve the accuracy and usability of the tool.

The study was conducted in three phases: a quantitative analysis comparing the new tool’s risk scores with those of the current method, qualitative interviews with experts to evaluate the scope and relevance of the variables used, and a final discussion to propose improvements and an implementation plan. Statistical tests revealed significant differences between the risk scores of the two methods, indicating the need for adjustments in the new tool.

Key findings from the investigation highlighted the necessity of adding new variables into the risk assessment tool such as feed material characteristics and machine-specific factors. The current method of calculating individual risk scores by treating variables as independent was generally supported, but the approach for calculating the final risk score requires some refinement to better reflect the system’s complexity.

The thesis concludes with recommendations for adjusting the variable scope, refining calculation models, and developing an implementation
plan to transition the risk assessment process to the sales areas. These adjustments are important for ensuring the tool’s effectiveness and accuracy, improving Stat. C&S risk assessment capabilities, and promoting a more efficient and customer-centered sales process. (Less)
Popular Abstract
Making informed decisions about the future is something that all organizations find challenging. To aid with this, risk assessments are performed to ensure that potential risks are identified and mitigated. However, constructing a well-functioning and accurate risk assessment tool can be difficult. This article will explain how Sandvik SRP, a manufacturer of rock processing solutions, can verify that their recently developed risk assessment tool is effective and make improvements to it.

Sandvik SRP Stationary Crushing & Screening has recently developed a new risk assessment tool for conducting performance guarantees for sold crushing and screening plants. This development was driven by a desire to move from expert-based risk assessments... (More)
Making informed decisions about the future is something that all organizations find challenging. To aid with this, risk assessments are performed to ensure that potential risks are identified and mitigated. However, constructing a well-functioning and accurate risk assessment tool can be difficult. This article will explain how Sandvik SRP, a manufacturer of rock processing solutions, can verify that their recently developed risk assessment tool is effective and make improvements to it.

Sandvik SRP Stationary Crushing & Screening has recently developed a new risk assessment tool for conducting performance guarantees for sold crushing and screening plants. This development was driven by a desire to move from expert-based risk assessments to those based on quantitative inputs and to create a tool that provides consistent outputs regardless of who performs the risk assessment.

The new tool does not produce outputs similar to the expert-based risk assessment used as a benchmark for evaluating its performance. However, a subsequent analysis revealed several key insights regarding the tool's performance. Notably, screens were rated as risky, while certain models of crushers were deemed to carry a negligible amount of risk to a crushing and screening plant.

From a further investigation into what caused these issues several key areas where the tool could be improved was identified. These mainly consisted of the included scope of variables, the handling of underlying data, and the way that the final risk score is calculated. This culminated in a number of recommendations to ensure that the new tool is valid and effective in conducting risk assessments.

Firstly, adjusting the variable scope of the risk assessment tool to more accurately reflect the risks would provide a more comprehensive perspective.

Secondly, adjusting the marginal impact of certain variables used within the risk assessment tool would ensure that the assessment is truthful with respect to real-life scenarios.

Thirdly, adjusting risk outcomes based on test data. The idea behind using underlying data in a risk assessment tool is good, but it is important that it is performed in a correct manner. In the new tool, there are issues using underlying data in some instances. To validate the tool, it is important that these issues are fixed. Best practice would be to continuously update the underlying data based on real-life outcomes.

Lastly, including weights for the output calculation of the tool. Certain machines can be considered to carry more risk and should be attributed higher risk in the risk assessment tool. In conclusion, the risk assessment tool performs well. If these adjustments were implemented, the tool would provide a good overview of the risk. (Less)
Please use this url to cite or link to this publication:
author
Berlin, Eddie LU and Torbiörnsson, Lukas LU
supervisor
organization
course
MIOM05 20241
year
type
H2 - Master's Degree (Two Years)
subject
keywords
Risk assessment Rock processing Evaluation Rock crusher Screen
other publication id
24/5283
language
English
id
9164012
date added to LUP
2024-06-24 11:33:47
date last changed
2024-06-24 11:33:47
@misc{9164012,
  abstract     = {{This Master’s thesis evaluates and validates a newly developed risk assessment tool designed for performance guarantees in the sales of rock crushing solutions at Sandvik Rock Processing Solutions, Stationary Crushing & Screening (Stat. C&S). The research aims to compare the new
tool against the current expert-based method, assess the relevancy of the variables included, and propose necessary adjustments to improve the accuracy and usability of the tool. 

The study was conducted in three phases: a quantitative analysis comparing the new tool’s risk scores with those of the current method, qualitative interviews with experts to evaluate the scope and relevance of the variables used, and a final discussion to propose improvements and an implementation plan. Statistical tests revealed significant differences between the risk scores of the two methods, indicating the need for adjustments in the new tool. 

Key findings from the investigation highlighted the necessity of adding new variables into the risk assessment tool such as feed material characteristics and machine-specific factors. The current method of calculating individual risk scores by treating variables as independent was generally supported, but the approach for calculating the final risk score requires some refinement to better reflect the system’s complexity. 

The thesis concludes with recommendations for adjusting the variable scope, refining calculation models, and developing an implementation
plan to transition the risk assessment process to the sales areas. These adjustments are important for ensuring the tool’s effectiveness and accuracy, improving Stat. C&S risk assessment capabilities, and promoting a more efficient and customer-centered sales process.}},
  author       = {{Berlin, Eddie and Torbiörnsson, Lukas}},
  language     = {{eng}},
  note         = {{Student Paper}},
  title        = {{Evaluation and Validation of a New Risk Assessment Method}},
  year         = {{2024}},
}