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Metasurface-Enabled Holographic Lithography for Impact-Absorbing Nanoarchitected Sheets

Kagias, Matias LU ; Lee, Seola ; Friedman, Andrew C ; Zheng, Tianzhe ; Veysset, David ; Faraon, Andrei and Greer, Julia R (2023) In Advanced Materials 35(13). p.2209153-2209153
Abstract

Nanoarchitected materials represent a class of structural meta-materials that utilze nanoscale features to achieve unconventional material properties such as ultralow density and high energy absorption. A dearth of fabrication methods capable of producing architected materials with sub-micrometer resolution over large areas in a scalable manner exists. A fabrication technique is presented that employs holographic patterns generated by laser exposure of phase metasurface masks in negative-tone photoresists to produce 30-40 µm-thick nanoarchitected sheets with 2.1 × 2.4 cm
2 lateral dimensions and ≈500 nm-wide struts organized in layered 3D brick-and-mortar-like patterns to result in ≈50-70% porosity. Nanoindentation arrays over the... (More)

Nanoarchitected materials represent a class of structural meta-materials that utilze nanoscale features to achieve unconventional material properties such as ultralow density and high energy absorption. A dearth of fabrication methods capable of producing architected materials with sub-micrometer resolution over large areas in a scalable manner exists. A fabrication technique is presented that employs holographic patterns generated by laser exposure of phase metasurface masks in negative-tone photoresists to produce 30-40 µm-thick nanoarchitected sheets with 2.1 × 2.4 cm
2 lateral dimensions and ≈500 nm-wide struts organized in layered 3D brick-and-mortar-like patterns to result in ≈50-70% porosity. Nanoindentation arrays over the entire sample area reveal the out-of-plane elastic modulus to vary between 300 MPa and 4 GPa, with irrecoverable post-elastic material deformation commencing via individual nanostrut buckling, densification within layers, shearing along perturbation perimeter, and tensile cracking. Laser induced particle impact tests (LIPIT) indicate specific inelastic energy dissipation of 0.51-2.61 MJ kg
-1 , which is comparable to other high impact energy absorbing composites and nanomaterials, such as Kevlar/poly(vinyl butyral) (PVB) composite, polystyrene, and pyrolized carbon nanolattices with 23% relative density. These results demonstrate that holographic lithography offers a promising platform for scalable manufacturing of nanoarchitected materials with impact resistant capabilities.

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author
; ; ; ; ; and
publishing date
type
Contribution to journal
publication status
published
subject
in
Advanced Materials
volume
35
issue
13
pages
2209153 - 2209153
publisher
John Wiley & Sons Inc.
external identifiers
  • scopus:85148460158
  • pmid:36649979
ISSN
1521-4095
DOI
10.1002/adma.202209153
language
English
LU publication?
no
additional info
© 2023 Wiley-VCH GmbH.
id
04fe8a6c-cb61-4e19-bfa0-973f5f260c23
date added to LUP
2023-11-27 08:50:34
date last changed
2024-04-25 06:39:59
@article{04fe8a6c-cb61-4e19-bfa0-973f5f260c23,
  abstract     = {{<p>Nanoarchitected materials represent a class of structural meta-materials that utilze nanoscale features to achieve unconventional material properties such as ultralow density and high energy absorption. A dearth of fabrication methods capable of producing architected materials with sub-micrometer resolution over large areas in a scalable manner exists. A fabrication technique is presented that employs holographic patterns generated by laser exposure of phase metasurface masks in negative-tone photoresists to produce 30-40 µm-thick nanoarchitected sheets with 2.1 × 2.4 cm<br>
 2 lateral dimensions and ≈500 nm-wide struts organized in layered 3D brick-and-mortar-like patterns to result in ≈50-70% porosity. Nanoindentation arrays over the entire sample area reveal the out-of-plane elastic modulus to vary between 300 MPa and 4 GPa, with irrecoverable post-elastic material deformation commencing via individual nanostrut buckling, densification within layers, shearing along perturbation perimeter, and tensile cracking. Laser induced particle impact tests (LIPIT) indicate specific inelastic energy dissipation of 0.51-2.61 MJ kg <br>
 -1 , which is comparable to other high impact energy absorbing composites and nanomaterials, such as Kevlar/poly(vinyl butyral) (PVB) composite, polystyrene, and pyrolized carbon nanolattices with 23% relative density. These results demonstrate that holographic lithography offers a promising platform for scalable manufacturing of nanoarchitected materials with impact resistant capabilities.<br>
 </p>}},
  author       = {{Kagias, Matias and Lee, Seola and Friedman, Andrew C and Zheng, Tianzhe and Veysset, David and Faraon, Andrei and Greer, Julia R}},
  issn         = {{1521-4095}},
  language     = {{eng}},
  number       = {{13}},
  pages        = {{2209153--2209153}},
  publisher    = {{John Wiley & Sons Inc.}},
  series       = {{Advanced Materials}},
  title        = {{Metasurface-Enabled Holographic Lithography for Impact-Absorbing Nanoarchitected Sheets}},
  url          = {{http://dx.doi.org/10.1002/adma.202209153}},
  doi          = {{10.1002/adma.202209153}},
  volume       = {{35}},
  year         = {{2023}},
}