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Lysozyme-Sucrose Interactions in the Solid State : Glass Transition, Denaturation, and the Effect of Residual Water

Bogdanova, Ekaterina ; Lages, Sebastian LU ; Phan-Xuan, Tuan LU ; Kamal, Md Arif ; Terry, Ann LU ; Millqvist Fureby, Anna and Kocherbitov, Vitaly LU (2023) In Molecular Pharmaceutics 20(9). p.4664-4675
Abstract

The freeze-drying of proteins, along with excipients, offers a solution for increasing the shelf-life of protein pharmaceuticals. Using differential scanning calorimetry, thermogravimetric analysis, sorption calorimetry, and synchrotron small-angle X-ray scattering (SAXS), we have characterized the properties at low (re)hydration levels of the protein lysozyme, which was freeze-dried together with the excipient sucrose. We observe that the residual moisture content in these samples increases with the addition of lysozyme. This results from an increase in equilibrium water content with lysozyme concentration at constant water activity. Furthermore, we also observed an increase in the glass transition temperature (Tg) of the... (More)

The freeze-drying of proteins, along with excipients, offers a solution for increasing the shelf-life of protein pharmaceuticals. Using differential scanning calorimetry, thermogravimetric analysis, sorption calorimetry, and synchrotron small-angle X-ray scattering (SAXS), we have characterized the properties at low (re)hydration levels of the protein lysozyme, which was freeze-dried together with the excipient sucrose. We observe that the residual moisture content in these samples increases with the addition of lysozyme. This results from an increase in equilibrium water content with lysozyme concentration at constant water activity. Furthermore, we also observed an increase in the glass transition temperature (Tg) of the mixtures with increasing lysozyme concentration. Analysis of the heat capacity step of the mixtures indicates that lysozyme does not participate in the glass transition of the sucrose matrix; as a result, the observed increase in the Tg of the mixtures is the consequence of the confinement of the amorphous sucrose domains in the interstitial space between the lysozyme molecules. Sorption calorimetry experiments demonstrate that the hydration behavior of this formulation is similar to that of the pure amorphous sucrose, while the presence of lysozyme only shifts the sucrose transitions. SAXS analysis of amorphous lysozyme-sucrose mixtures and unfolding of lysozyme in this environment show that prior to unfolding, the size and shape of lysozyme in a solid sucrose matrix are consistent with its native state in an aqueous solution. The results obtained from our study will provide a better understanding of the low hydration behavior of protein-excipient mixtures and support the improved formulation of biologics.

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author
; ; ; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
differential scanning calorimetry, glass transition, hydration, proteins, small-angle X-ray scattering, solid-state formulations
in
Molecular Pharmaceutics
volume
20
issue
9
pages
12 pages
publisher
The American Chemical Society (ACS)
external identifiers
  • pmid:37555640
  • scopus:85168498460
ISSN
1543-8384
DOI
10.1021/acs.molpharmaceut.3c00403
language
English
LU publication?
yes
id
44cbb580-c970-4295-9cf8-1b08e6abf6ee
date added to LUP
2023-11-13 15:51:51
date last changed
2024-04-25 07:15:12
@article{44cbb580-c970-4295-9cf8-1b08e6abf6ee,
  abstract     = {{<p>The freeze-drying of proteins, along with excipients, offers a solution for increasing the shelf-life of protein pharmaceuticals. Using differential scanning calorimetry, thermogravimetric analysis, sorption calorimetry, and synchrotron small-angle X-ray scattering (SAXS), we have characterized the properties at low (re)hydration levels of the protein lysozyme, which was freeze-dried together with the excipient sucrose. We observe that the residual moisture content in these samples increases with the addition of lysozyme. This results from an increase in equilibrium water content with lysozyme concentration at constant water activity. Furthermore, we also observed an increase in the glass transition temperature (T<sub>g</sub>) of the mixtures with increasing lysozyme concentration. Analysis of the heat capacity step of the mixtures indicates that lysozyme does not participate in the glass transition of the sucrose matrix; as a result, the observed increase in the T<sub>g</sub> of the mixtures is the consequence of the confinement of the amorphous sucrose domains in the interstitial space between the lysozyme molecules. Sorption calorimetry experiments demonstrate that the hydration behavior of this formulation is similar to that of the pure amorphous sucrose, while the presence of lysozyme only shifts the sucrose transitions. SAXS analysis of amorphous lysozyme-sucrose mixtures and unfolding of lysozyme in this environment show that prior to unfolding, the size and shape of lysozyme in a solid sucrose matrix are consistent with its native state in an aqueous solution. The results obtained from our study will provide a better understanding of the low hydration behavior of protein-excipient mixtures and support the improved formulation of biologics.</p>}},
  author       = {{Bogdanova, Ekaterina and Lages, Sebastian and Phan-Xuan, Tuan and Kamal, Md Arif and Terry, Ann and Millqvist Fureby, Anna and Kocherbitov, Vitaly}},
  issn         = {{1543-8384}},
  keywords     = {{differential scanning calorimetry; glass transition; hydration; proteins; small-angle X-ray scattering; solid-state formulations}},
  language     = {{eng}},
  number       = {{9}},
  pages        = {{4664--4675}},
  publisher    = {{The American Chemical Society (ACS)}},
  series       = {{Molecular Pharmaceutics}},
  title        = {{Lysozyme-Sucrose Interactions in the Solid State : Glass Transition, Denaturation, and the Effect of Residual Water}},
  url          = {{http://dx.doi.org/10.1021/acs.molpharmaceut.3c00403}},
  doi          = {{10.1021/acs.molpharmaceut.3c00403}},
  volume       = {{20}},
  year         = {{2023}},
}