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At-line measurement of lactose in dairy-processing plants

Glithero, Nick ; Clark, Claire ; Gorton, Lo LU ; Schuhmann, Wolfgang and Pasco, Neil (2013) In Analytical and Bioanalytical Chemistry 405(11). p.3791-3799
Abstract
Environmental and process control applications have needs for sensors that operate continuously or repeatedly, making them applicable to batch measurement and flowing product stream measurement. Additionally, for lactose monitoring in dairy-processing plants, the sensors must have sufficient flexibility to handle a wide range of substrate concentration and be resilient to withstand wide pH excursions brought about by frequent exposure to clean-in-place chemicals that happen without any warning. This paper describes the development and trialling of an at-line lactose biosensor that meets the needs of the dairy industry for loss monitoring of lactose in dairy-processing plants by the combination of a third-generation enzyme biosensor with a... (More)
Environmental and process control applications have needs for sensors that operate continuously or repeatedly, making them applicable to batch measurement and flowing product stream measurement. Additionally, for lactose monitoring in dairy-processing plants, the sensors must have sufficient flexibility to handle a wide range of substrate concentration and be resilient to withstand wide pH excursions brought about by frequent exposure to clean-in-place chemicals that happen without any warning. This paper describes the development and trialling of an at-line lactose biosensor that meets the needs of the dairy industry for loss monitoring of lactose in dairy-processing plants by the combination of a third-generation enzyme biosensor with a sequential injection analyser. Results, both from grab sample analysis and an at-line factory prototype, are shown from their operation when installed at a Fonterra dairy factory (New Zealand) during the 2011-2012 season. Previous sensor fabrication methods were converted to a single-step process, and the flow-through cell was adapted to bubble-free operation. The lactose concentration in wastewater-processing streams was successfully monitored by taking and analysing samples every 2-3 min, semi-continuously, for 3 months by an unskilled operator. The Fonterra site flushes approximately 100-300,000 L of wastewater per hour from its lactose plant. In the 2011-2012 season, the daily mean lactose content of this wastewater varied significantly, from 0.0 to 8.0 % w/v (0-233,712 mu M) and equated to substantial total losses of lactose over a 6-month period. These lactose losses represent lost saleable or useable product. (Less)
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author
; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
At-line process analysis, Lactose measurement, Screen-printed, electrodes, CDH-based biosensors, Flow injection analysis
in
Analytical and Bioanalytical Chemistry
volume
405
issue
11
pages
3791 - 3799
publisher
Springer
external identifiers
  • wos:000317643100030
  • scopus:84877139603
  • pmid:23241817
ISSN
1618-2642
DOI
10.1007/s00216-012-6598-y
language
English
LU publication?
yes
additional info
The information about affiliations in this record was updated in December 2015. The record was previously connected to the following departments: Analytical Chemistry (S/LTH) (011001004), Biochemistry and Structural Biology (S) (000006142)
id
569c07f5-032d-4a31-8367-6cb14ef8adeb (old id 3854772)
date added to LUP
2016-04-01 11:16:16
date last changed
2022-01-26 06:46:42
@article{569c07f5-032d-4a31-8367-6cb14ef8adeb,
  abstract     = {{Environmental and process control applications have needs for sensors that operate continuously or repeatedly, making them applicable to batch measurement and flowing product stream measurement. Additionally, for lactose monitoring in dairy-processing plants, the sensors must have sufficient flexibility to handle a wide range of substrate concentration and be resilient to withstand wide pH excursions brought about by frequent exposure to clean-in-place chemicals that happen without any warning. This paper describes the development and trialling of an at-line lactose biosensor that meets the needs of the dairy industry for loss monitoring of lactose in dairy-processing plants by the combination of a third-generation enzyme biosensor with a sequential injection analyser. Results, both from grab sample analysis and an at-line factory prototype, are shown from their operation when installed at a Fonterra dairy factory (New Zealand) during the 2011-2012 season. Previous sensor fabrication methods were converted to a single-step process, and the flow-through cell was adapted to bubble-free operation. The lactose concentration in wastewater-processing streams was successfully monitored by taking and analysing samples every 2-3 min, semi-continuously, for 3 months by an unskilled operator. The Fonterra site flushes approximately 100-300,000 L of wastewater per hour from its lactose plant. In the 2011-2012 season, the daily mean lactose content of this wastewater varied significantly, from 0.0 to 8.0 % w/v (0-233,712 mu M) and equated to substantial total losses of lactose over a 6-month period. These lactose losses represent lost saleable or useable product.}},
  author       = {{Glithero, Nick and Clark, Claire and Gorton, Lo and Schuhmann, Wolfgang and Pasco, Neil}},
  issn         = {{1618-2642}},
  keywords     = {{At-line process analysis; Lactose measurement; Screen-printed; electrodes; CDH-based biosensors; Flow injection analysis}},
  language     = {{eng}},
  number       = {{11}},
  pages        = {{3791--3799}},
  publisher    = {{Springer}},
  series       = {{Analytical and Bioanalytical Chemistry}},
  title        = {{At-line measurement of lactose in dairy-processing plants}},
  url          = {{http://dx.doi.org/10.1007/s00216-012-6598-y}},
  doi          = {{10.1007/s00216-012-6598-y}},
  volume       = {{405}},
  year         = {{2013}},
}