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Hydrogel impeller formation via vacuum degassing photopolymerization for micromixers

Zheng, Jiahui ; Liu, Xing LU ; Zheng, Xiaolin and Hu, Ning (2025) In Sensors and Actuators A: Physical 382.
Abstract

For effective mixing within microfluidic devices through the application of obstacle-based structures, a straightforward approach involves in-situ fabrication, such as the free-radical photopolymerization of hydrogel structures. However, oxygen inhibition presents a challenge for polydimethylsiloxane (PDMS)-based microfluidic chips. In this paper, we present a solution to the problem of hydrogel-structure formation hindered by oxygen inhibition at low light intensities and the photoinitiator concentration achieved using vacuum degassing. Furthermore, a kinetic model for photopolymerization under vacuum conditions was established and converted into an equation of light intensity and exposure time while keeping the other parameters... (More)

For effective mixing within microfluidic devices through the application of obstacle-based structures, a straightforward approach involves in-situ fabrication, such as the free-radical photopolymerization of hydrogel structures. However, oxygen inhibition presents a challenge for polydimethylsiloxane (PDMS)-based microfluidic chips. In this paper, we present a solution to the problem of hydrogel-structure formation hindered by oxygen inhibition at low light intensities and the photoinitiator concentration achieved using vacuum degassing. Furthermore, a kinetic model for photopolymerization under vacuum conditions was established and converted into an equation of light intensity and exposure time while keeping the other parameters constant. The exposure time range was successfully predicted by comparing the experimental data and analyzing scenarios. This method was used to fabricate an impeller for a passive micromixer. The impeller rotation was then analyzed. The results demonstrated that with an increased flow rate exceeding 6 mL/min, the mixing efficiency is significantly higher owing to the rotation of the impeller. The mixing efficiency was quantitatively assessed through experiments involving the mixing of three dyes, showing a three-fold increase compared to the chip without the impeller. Our research provides valuable insights into the fabrication of hydrogel structures in PDMS-based microfluidic chips under vacuum conditions.

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; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Micromixer, Oxygen inhibition, PEGDA, Vacuum degassing
in
Sensors and Actuators A: Physical
volume
382
article number
116072
publisher
Elsevier
external identifiers
  • scopus:85210307725
ISSN
0924-4247
DOI
10.1016/j.sna.2024.116072
language
English
LU publication?
yes
id
62b243fa-a927-4df8-b430-74dad97baf76
date added to LUP
2025-02-20 13:15:55
date last changed
2025-04-04 15:28:12
@article{62b243fa-a927-4df8-b430-74dad97baf76,
  abstract     = {{<p>For effective mixing within microfluidic devices through the application of obstacle-based structures, a straightforward approach involves in-situ fabrication, such as the free-radical photopolymerization of hydrogel structures. However, oxygen inhibition presents a challenge for polydimethylsiloxane (PDMS)-based microfluidic chips. In this paper, we present a solution to the problem of hydrogel-structure formation hindered by oxygen inhibition at low light intensities and the photoinitiator concentration achieved using vacuum degassing. Furthermore, a kinetic model for photopolymerization under vacuum conditions was established and converted into an equation of light intensity and exposure time while keeping the other parameters constant. The exposure time range was successfully predicted by comparing the experimental data and analyzing scenarios. This method was used to fabricate an impeller for a passive micromixer. The impeller rotation was then analyzed. The results demonstrated that with an increased flow rate exceeding 6 mL/min, the mixing efficiency is significantly higher owing to the rotation of the impeller. The mixing efficiency was quantitatively assessed through experiments involving the mixing of three dyes, showing a three-fold increase compared to the chip without the impeller. Our research provides valuable insights into the fabrication of hydrogel structures in PDMS-based microfluidic chips under vacuum conditions.</p>}},
  author       = {{Zheng, Jiahui and Liu, Xing and Zheng, Xiaolin and Hu, Ning}},
  issn         = {{0924-4247}},
  keywords     = {{Micromixer; Oxygen inhibition; PEGDA; Vacuum degassing}},
  language     = {{eng}},
  publisher    = {{Elsevier}},
  series       = {{Sensors and Actuators A: Physical}},
  title        = {{Hydrogel impeller formation via vacuum degassing photopolymerization for micromixers}},
  url          = {{http://dx.doi.org/10.1016/j.sna.2024.116072}},
  doi          = {{10.1016/j.sna.2024.116072}},
  volume       = {{382}},
  year         = {{2025}},
}