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Wet Twisting in Spinning for Rapid and Cost-Effective Fabrication of Superior Carbon Nanotube Yarns

Zhao, Xu ; Kong, Derui ; Tao, Jinlong ; Kong, Na ; Mota-Santiago, Pablo LU ; Lynch, Peter A. ; Shao, Yanqiu and Zhang, Jizhen (2024) In Advanced Functional Materials
Abstract

Carbon nanotubes (CNTs) are promising blocks for building advanced yarns with unique structural and functional attributes. However, the complexity of fabrication and high cost has hindered the widespread adoption of CNT yarns. In this study, a rapid and continuous twisting wet spun yarn strategy to produce highly densified CNT yarns is presented. The method involves effectively dispersing CNTs in the surfactant dispersion, swiftly removing the surfactant in the coagulation bath and twisting treatment to effectively improve the density of yarn and the orientation of CNT. Detailed characterizations on the influence of each spinning conditions reveal that twisting treatment significantly enhances the packing density of yarns, improves the... (More)

Carbon nanotubes (CNTs) are promising blocks for building advanced yarns with unique structural and functional attributes. However, the complexity of fabrication and high cost has hindered the widespread adoption of CNT yarns. In this study, a rapid and continuous twisting wet spun yarn strategy to produce highly densified CNT yarns is presented. The method involves effectively dispersing CNTs in the surfactant dispersion, swiftly removing the surfactant in the coagulation bath and twisting treatment to effectively improve the density of yarn and the orientation of CNT. Detailed characterizations on the influence of each spinning conditions reveal that twisting treatment significantly enhances the packing density of yarns, improves the orientation of CNTs, and mitigates the impact of impurities on conductivity. The resulting CNT yarns exhibit a remarkable tensile strength of 600 MPa, a Young's modulus of ≈40 GPa, and a high conductivity of 8990 S cm−1. When utilized as a yarn heater, the CNT yarn demonstrates an ultra-fast electrothermal response of over 1000 °C s−1 at a low operating voltage of 5 V. Impressively, the mechanical properties of CNT yarns show good stability during heating. This study provides a perspective of structural engineering for the large-scale preparation of high-performance CNT yarns.

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organization
publishing date
type
Contribution to journal
publication status
epub
subject
keywords
carbon nanotube yarns, coagulating baths, twist treatment, wet spinning, yarn heaters
in
Advanced Functional Materials
publisher
Wiley-Blackwell
external identifiers
  • scopus:85186249637
ISSN
1616-301X
DOI
10.1002/adfm.202400197
language
English
LU publication?
yes
id
7f7c9dce-e317-4170-bd5f-9a2db14f0159
date added to LUP
2024-03-20 15:58:00
date last changed
2024-03-20 15:59:13
@article{7f7c9dce-e317-4170-bd5f-9a2db14f0159,
  abstract     = {{<p>Carbon nanotubes (CNTs) are promising blocks for building advanced yarns with unique structural and functional attributes. However, the complexity of fabrication and high cost has hindered the widespread adoption of CNT yarns. In this study, a rapid and continuous twisting wet spun yarn strategy to produce highly densified CNT yarns is presented. The method involves effectively dispersing CNTs in the surfactant dispersion, swiftly removing the surfactant in the coagulation bath and twisting treatment to effectively improve the density of yarn and the orientation of CNT. Detailed characterizations on the influence of each spinning conditions reveal that twisting treatment significantly enhances the packing density of yarns, improves the orientation of CNTs, and mitigates the impact of impurities on conductivity. The resulting CNT yarns exhibit a remarkable tensile strength of 600 MPa, a Young's modulus of ≈40 GPa, and a high conductivity of 8990 S cm<sup>−1</sup>. When utilized as a yarn heater, the CNT yarn demonstrates an ultra-fast electrothermal response of over 1000 °C s<sup>−1</sup> at a low operating voltage of 5 V. Impressively, the mechanical properties of CNT yarns show good stability during heating. This study provides a perspective of structural engineering for the large-scale preparation of high-performance CNT yarns.</p>}},
  author       = {{Zhao, Xu and Kong, Derui and Tao, Jinlong and Kong, Na and Mota-Santiago, Pablo and Lynch, Peter A. and Shao, Yanqiu and Zhang, Jizhen}},
  issn         = {{1616-301X}},
  keywords     = {{carbon nanotube yarns; coagulating baths; twist treatment; wet spinning; yarn heaters}},
  language     = {{eng}},
  publisher    = {{Wiley-Blackwell}},
  series       = {{Advanced Functional Materials}},
  title        = {{Wet Twisting in Spinning for Rapid and Cost-Effective Fabrication of Superior Carbon Nanotube Yarns}},
  url          = {{http://dx.doi.org/10.1002/adfm.202400197}},
  doi          = {{10.1002/adfm.202400197}},
  year         = {{2024}},
}