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Simulation of contact area and pressure dependence of initial surface roughness for cermet-coated discs used in disc brakes

Riva, Gabriele ; Perricone, G. and Wahlström, J. LU orcid (2019) In Tribology in Industry 41(1). p.1-13
Abstract

Friction, wear, and emission performance strongly depend on the contact pressure and area at the interface of the pad and disc. The contact situation at the pad-to-disc interface can be explained by the formation and destruction of mesoscopic sized contact plateaus on the pad surface. Experimental studies report that the initial surface roughness of cermet-coated discs strongly affects friction, wear and emission performance. This is explained by the formation of secondary plateaus on the disc surface. The aim of this work is to extend an existing cellular automaton approach to include the formation of secondary plateaus on the disc surface in order to explain experimental results reported in the literature. First, to investigate the... (More)

Friction, wear, and emission performance strongly depend on the contact pressure and area at the interface of the pad and disc. The contact situation at the pad-to-disc interface can be explained by the formation and destruction of mesoscopic sized contact plateaus on the pad surface. Experimental studies report that the initial surface roughness of cermet-coated discs strongly affects friction, wear and emission performance. This is explained by the formation of secondary plateaus on the disc surface. The aim of this work is to extend an existing cellular automaton approach to include the formation of secondary plateaus on the disc surface in order to explain experimental results reported in the literature. First, to investigate the validity of the novel simulation approach, a cermet-coated cast iron disc is tested against a low-met pad material with a pin-on-disc tribometer. The same conditions are used as input in a simulation. Then, the initial disc roughness influence on contact pressure and area of the same cermet-coated disc is compared with results reported in the literature. The topographies of the measured and simulated disc surfaces are qualitatively in line. An initial rougher disc surface results in a considerably lower contact area than does a smother surface.

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Please use this url to cite or link to this publication:
author
; and
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Cellular automaton, Contact area, Contact plateaus, Disc brakes, Surface topography, Wear
in
Tribology in Industry
volume
41
issue
1
pages
13 pages
publisher
Masinski Fakultet - Kragujevac
external identifiers
  • scopus:85064138859
ISSN
0354-8996
DOI
10.24874/ti.2019.41.01.01
language
English
LU publication?
no
id
bf87eddd-da27-4ea9-8a42-fc0ddd7cfeca
date added to LUP
2020-04-14 12:36:09
date last changed
2022-04-18 21:34:51
@article{bf87eddd-da27-4ea9-8a42-fc0ddd7cfeca,
  abstract     = {{<p>Friction, wear, and emission performance strongly depend on the contact pressure and area at the interface of the pad and disc. The contact situation at the pad-to-disc interface can be explained by the formation and destruction of mesoscopic sized contact plateaus on the pad surface. Experimental studies report that the initial surface roughness of cermet-coated discs strongly affects friction, wear and emission performance. This is explained by the formation of secondary plateaus on the disc surface. The aim of this work is to extend an existing cellular automaton approach to include the formation of secondary plateaus on the disc surface in order to explain experimental results reported in the literature. First, to investigate the validity of the novel simulation approach, a cermet-coated cast iron disc is tested against a low-met pad material with a pin-on-disc tribometer. The same conditions are used as input in a simulation. Then, the initial disc roughness influence on contact pressure and area of the same cermet-coated disc is compared with results reported in the literature. The topographies of the measured and simulated disc surfaces are qualitatively in line. An initial rougher disc surface results in a considerably lower contact area than does a smother surface.</p>}},
  author       = {{Riva, Gabriele and Perricone, G. and Wahlström, J.}},
  issn         = {{0354-8996}},
  keywords     = {{Cellular automaton; Contact area; Contact plateaus; Disc brakes; Surface topography; Wear}},
  language     = {{eng}},
  month        = {{03}},
  number       = {{1}},
  pages        = {{1--13}},
  publisher    = {{Masinski Fakultet - Kragujevac}},
  series       = {{Tribology in Industry}},
  title        = {{Simulation of contact area and pressure dependence of initial surface roughness for cermet-coated discs used in disc brakes}},
  url          = {{http://dx.doi.org/10.24874/ti.2019.41.01.01}},
  doi          = {{10.24874/ti.2019.41.01.01}},
  volume       = {{41}},
  year         = {{2019}},
}