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Integrated DC fast charger in an electric vehicle

Johansson, Christoffer LU and von Keyserlingk, Axel LU (2022) In CODEN:LUTEDX/TEIE EIEM01 20212
Industrial Electrical Engineering and Automation
Abstract
More and more electric vehicles are emerging with a nominal battery voltage higher than what most older DC fast chargers are capable of charging. This requires the vehicle manufacturers to include a high power DC to DC converter in order to be able to charge at these stations, adding cost and complexity. Instead, with only minor modifications of the traction system, the motor and inverter can be used as three parallel DC to DC converters, removing the need for an extra converter.

The aim is to develop, assemble and test a low voltage system that can run at about the same current level as existing charging stations. Its performance is assessed and the measured efficiency is compared to a theoretically derived one. The results are then... (More)
More and more electric vehicles are emerging with a nominal battery voltage higher than what most older DC fast chargers are capable of charging. This requires the vehicle manufacturers to include a high power DC to DC converter in order to be able to charge at these stations, adding cost and complexity. Instead, with only minor modifications of the traction system, the motor and inverter can be used as three parallel DC to DC converters, removing the need for an extra converter.

The aim is to develop, assemble and test a low voltage system that can run at about the same current level as existing charging stations. Its performance is assessed and the measured efficiency is compared to a theoretically derived one. The results are then extrapolated to a higher voltage in order to investigate its feasibility.

The system is proven to work satisfactorily at the low voltage, although with quite poor efficiency of about 80% at around 5 kW charging. When increasing the voltage the efficiency seems promising although some concerns are raised about the increased current ripple. (Less)
Popular Abstract
More and more electric vehicles are starting to use a higher battery voltage than what most older DC fast chargers along the roads are capable of charging. This has led some car manufacturers to include a bulky converter just to be able to charge at the older stations. Instead, with only minor modifications to the car, the motor and inverter (normally used to propel the car) can be used as a converter when charging, removing the need for an extra one.
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author
Johansson, Christoffer LU and von Keyserlingk, Axel LU
supervisor
organization
course
EIEM01 20212
year
type
H3 - Professional qualifications (4 Years - )
subject
keywords
Boost converter, DC charging, Electric machine, Inverter, Electric vehicle
publication/series
CODEN:LUTEDX/TEIE
report number
5473
language
English
id
9076678
date added to LUP
2022-06-14 12:54:43
date last changed
2022-10-01 03:41:55
@misc{9076678,
  abstract     = {{More and more electric vehicles are emerging with a nominal battery voltage higher than what most older DC fast chargers are capable of charging. This requires the vehicle manufacturers to include a high power DC to DC converter in order to be able to charge at these stations, adding cost and complexity. Instead, with only minor modifications of the traction system, the motor and inverter can be used as three parallel DC to DC converters, removing the need for an extra converter.

The aim is to develop, assemble and test a low voltage system that can run at about the same current level as existing charging stations. Its performance is assessed and the measured efficiency is compared to a theoretically derived one. The results are then extrapolated to a higher voltage in order to investigate its feasibility.

The system is proven to work satisfactorily at the low voltage, although with quite poor efficiency of about 80% at around 5 kW charging. When increasing the voltage the efficiency seems promising although some concerns are raised about the increased current ripple.}},
  author       = {{Johansson, Christoffer and von Keyserlingk, Axel}},
  language     = {{eng}},
  note         = {{Student Paper}},
  series       = {{CODEN:LUTEDX/TEIE}},
  title        = {{Integrated DC fast charger in an electric vehicle}},
  year         = {{2022}},
}