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Impact of water plasticization on dialcohol cellulose fibres melt processing-structure-properties relationship

Pellegrino, Enrica ; Al-Rudainy, Basel LU ; Larsson, Per A. ; Fina, Alberto and Lo Re, Giada (2025) In Carbohydrate Polymer Technologies and Applications 9.
Abstract

Cellulose and its derivatives are considered sustainable alternatives to non-biodegradable fossil-based plastics. Chemically modified cellulose fibres to dialcohol cellulose (DAC) fibres demonstrated a melt processing window between the glass transition and degradation temperatures which enabled their extrusion by using only water as a temporary plasticizer. With the aim of supporting an industrial upscale of DAC fibres, this study investigates the processing design and the feasibility of melt processing, minimizing the moisture. Melt processes-structure-properties relationships were studied by varying the sequence of primary and secondary melt processes, i.e., extrusion and injection moulding, and by changing the moisture content. The... (More)

Cellulose and its derivatives are considered sustainable alternatives to non-biodegradable fossil-based plastics. Chemically modified cellulose fibres to dialcohol cellulose (DAC) fibres demonstrated a melt processing window between the glass transition and degradation temperatures which enabled their extrusion by using only water as a temporary plasticizer. With the aim of supporting an industrial upscale of DAC fibres, this study investigates the processing design and the feasibility of melt processing, minimizing the moisture. Melt processes-structure-properties relationships were studied by varying the sequence of primary and secondary melt processes, i.e., extrusion and injection moulding, and by changing the moisture content. The effect of moisture and processing design on the fibre structural properties, such as molecular weight, crystallinity, fibre morphology and fibre suspensions rheology, was assessed. Then, the thermomechanical behaviour of the 3D-shaped DAC injected materials was correlated with DAC fibres structural features obtained by the different processing design and moisture content. Our results identified the injection moulding as a milder process for achieving the preparation of 3D-shaped material with enhanced mechanical properties. Moreover, we disclosed the relevance of controlled moisture in the extrusion process for enabling a secondary shaping directly after compounding and the possibility of 3D-shaping DAC fibres after a rehydration step.

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organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Cellulose derivative, Melt processing design, Polyolefin replacement, Processing-structure-properties relationships, Thermoplastic cellulose fibres
in
Carbohydrate Polymer Technologies and Applications
volume
9
article number
100642
publisher
Elsevier
external identifiers
  • scopus:85212310978
ISSN
2666-8939
DOI
10.1016/j.carpta.2024.100642
language
English
LU publication?
yes
id
37212260-ab1f-4039-8e59-5a41a6eafd02
date added to LUP
2025-02-26 14:57:42
date last changed
2025-04-04 13:54:02
@article{37212260-ab1f-4039-8e59-5a41a6eafd02,
  abstract     = {{<p>Cellulose and its derivatives are considered sustainable alternatives to non-biodegradable fossil-based plastics. Chemically modified cellulose fibres to dialcohol cellulose (DAC) fibres demonstrated a melt processing window between the glass transition and degradation temperatures which enabled their extrusion by using only water as a temporary plasticizer. With the aim of supporting an industrial upscale of DAC fibres, this study investigates the processing design and the feasibility of melt processing, minimizing the moisture. Melt processes-structure-properties relationships were studied by varying the sequence of primary and secondary melt processes, i.e., extrusion and injection moulding, and by changing the moisture content. The effect of moisture and processing design on the fibre structural properties, such as molecular weight, crystallinity, fibre morphology and fibre suspensions rheology, was assessed. Then, the thermomechanical behaviour of the 3D-shaped DAC injected materials was correlated with DAC fibres structural features obtained by the different processing design and moisture content. Our results identified the injection moulding as a milder process for achieving the preparation of 3D-shaped material with enhanced mechanical properties. Moreover, we disclosed the relevance of controlled moisture in the extrusion process for enabling a secondary shaping directly after compounding and the possibility of 3D-shaping DAC fibres after a rehydration step.</p>}},
  author       = {{Pellegrino, Enrica and Al-Rudainy, Basel and Larsson, Per A. and Fina, Alberto and Lo Re, Giada}},
  issn         = {{2666-8939}},
  keywords     = {{Cellulose derivative; Melt processing design; Polyolefin replacement; Processing-structure-properties relationships; Thermoplastic cellulose fibres}},
  language     = {{eng}},
  publisher    = {{Elsevier}},
  series       = {{Carbohydrate Polymer Technologies and Applications}},
  title        = {{Impact of water plasticization on dialcohol cellulose fibres melt processing-structure-properties relationship}},
  url          = {{http://dx.doi.org/10.1016/j.carpta.2024.100642}},
  doi          = {{10.1016/j.carpta.2024.100642}},
  volume       = {{9}},
  year         = {{2025}},
}