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Visualization of unsteady combustion of single aluminum droplets: coalescence, eruption and fragmentation

Wu, Zhiyong LU orcid ; Ruan, Can LU ; Sun, Jinguo LU orcid ; Jüngst, Niklas LU ; Aldén, Marcus LU and Li, Zhongshan LU (2025) In Combustion and Flame 275.
Abstract
Detailed characterization of the unsteady combustion behaviors of individual aluminum (Al) droplets is scarce, due to the experimental challenges in resolving the transient phenomena at the micrometer scale. In this work, we spatiotemporally elucidate the complex interplay, including droplet coalescence, eruption, and fragmentation, of individually burning Al droplets and alumina (Al2O3) products, in a hot H₂O/N₂/O₂ flow. Flame incandescence and droplet shadowgraphs are simultaneously imaged using two high-speed cameras, and the surface temperature evolution is tracked in separate measurements via high-speed two-color pyrometry imaging. Initially, the Al droplet burns in a symmetric phase, during which a visible flame sheet fully... (More)
Detailed characterization of the unsteady combustion behaviors of individual aluminum (Al) droplets is scarce, due to the experimental challenges in resolving the transient phenomena at the micrometer scale. In this work, we spatiotemporally elucidate the complex interplay, including droplet coalescence, eruption, and fragmentation, of individually burning Al droplets and alumina (Al2O3) products, in a hot H₂O/N₂/O₂ flow. Flame incandescence and droplet shadowgraphs are simultaneously imaged using two high-speed cameras, and the surface temperature evolution is tracked in separate measurements via high-speed two-color pyrometry imaging. Initially, the Al droplet burns in a symmetric phase, during which a visible flame sheet fully encapsulates the Al droplet. This is frequently followed by an unsteady asymmetric stage where the droplet locally breaks or entirely fragments. The transition from symmetric to asymmetric combustion is triggered by the coalescence of high-temperature Al2O3 satellite droplets with the parent Al core, forming a Janus droplet with two immiscible components (the Al2O3 cap and the Al core). This coalescence rapidly heats the interfacial surface to temperatures above the Al boiling point, causing a sharp increase in Al vapor pressure and high vaporization rates, i.e., Al vapor ejection. The ejection is driven by a temperature gradient between the Al2O3 cap and the contacted Al surface. The Janus droplet morphology is quantitatively analyzed to derive the interfacial tension between the liquid Al and Al2O3, enabling predictions of the droplet's cross-sectional geometry at various stages. Furthermore, ex-situ sample analysis shows that the eruption significantly enhances the formation of nanometer Al2O3 particles. These observations advance the understanding of the unsteady behaviors inherent to Al droplet combustion. (Less)
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author
; ; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Aluminum combustion, Droplet coalescence, Eruption and fragmentation, Janus droplet, Optical diagnostics
in
Combustion and Flame
volume
275
article number
114103
pages
13 pages
publisher
Elsevier
external identifiers
  • scopus:86000656510
ISSN
0010-2180
DOI
10.1016/j.combustflame.2025.114103
language
English
LU publication?
yes
id
0c22f831-bb76-4a68-a940-0dad9d981c9a
date added to LUP
2025-03-17 21:00:51
date last changed
2025-06-05 04:07:01
@article{0c22f831-bb76-4a68-a940-0dad9d981c9a,
  abstract     = {{Detailed characterization of the unsteady combustion behaviors of individual aluminum (Al) droplets is scarce, due to the experimental challenges in resolving the transient phenomena at the micrometer scale. In this work, we spatiotemporally elucidate the complex interplay, including droplet coalescence, eruption, and fragmentation, of individually burning Al droplets and alumina (Al2O3) products, in a hot H₂O/N₂/O₂ flow. Flame incandescence and droplet shadowgraphs are simultaneously imaged using two high-speed cameras, and the surface temperature evolution is tracked in separate measurements via high-speed two-color pyrometry imaging. Initially, the Al droplet burns in a symmetric phase, during which a visible flame sheet fully encapsulates the Al droplet. This is frequently followed by an unsteady asymmetric stage where the droplet locally breaks or entirely fragments. The transition from symmetric to asymmetric combustion is triggered by the coalescence of high-temperature Al2O3 satellite droplets with the parent Al core, forming a Janus droplet with two immiscible components (the Al2O3 cap and the Al core). This coalescence rapidly heats the interfacial surface to temperatures above the Al boiling point, causing a sharp increase in Al vapor pressure and high vaporization rates, i.e., Al vapor ejection. The ejection is driven by a temperature gradient between the Al2O3 cap and the contacted Al surface. The Janus droplet morphology is quantitatively analyzed to derive the interfacial tension between the liquid Al and Al2O3, enabling predictions of the droplet's cross-sectional geometry at various stages. Furthermore, ex-situ sample analysis shows that the eruption significantly enhances the formation of nanometer Al2O3 particles. These observations advance the understanding of the unsteady behaviors inherent to Al droplet combustion.}},
  author       = {{Wu, Zhiyong and Ruan, Can and Sun, Jinguo and Jüngst, Niklas and Aldén, Marcus and Li, Zhongshan}},
  issn         = {{0010-2180}},
  keywords     = {{Aluminum combustion; Droplet coalescence; Eruption and fragmentation; Janus droplet; Optical diagnostics}},
  language     = {{eng}},
  month        = {{03}},
  publisher    = {{Elsevier}},
  series       = {{Combustion and Flame}},
  title        = {{Visualization of unsteady combustion of single aluminum droplets: coalescence, eruption and fragmentation}},
  url          = {{http://dx.doi.org/10.1016/j.combustflame.2025.114103}},
  doi          = {{10.1016/j.combustflame.2025.114103}},
  volume       = {{275}},
  year         = {{2025}},
}