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Agile development of polymer power transmission systems for e-mobility : a novel methodology based on an e-bike drive case study

Demšar, Ivan ; Černe, Borut ; Tavčar, Jože LU ; Vukašinović, Nikola and Zorko, Damijan (2023) In Polymers 15(1).
Abstract
The market for electric bicycles has grown extremely and developed rapidly in recent years. To enter such a market with a new product, the development process has to be fast, and throughout the process, feedback from future potential customer(s) should be sought in order to achieve the best possible market acceptance. The article presents the design process of a pedelec e-bike central drive system. The authors were members of the development team and the designers of the mechanical transmission, and therefore had a good overview of the whole project. The development process and the set-up of production require a certain amount of time, during which design changes are inevitable due to changes in customer expectations and demands. The... (More)
The market for electric bicycles has grown extremely and developed rapidly in recent years. To enter such a market with a new product, the development process has to be fast, and throughout the process, feedback from future potential customer(s) should be sought in order to achieve the best possible market acceptance. The article presents the design process of a pedelec e-bike central drive system. The authors were members of the development team and the designers of the mechanical transmission, and therefore had a good overview of the whole project. The development process and the set-up of production require a certain amount of time, during which design changes are inevitable due to changes in customer expectations and demands. The development team should respond to these changes and take them into account during development. Only the ability to react to changes and constant communication with the customer will ultimately lead to a product that can be commercially successful. Based on a critical review of the successfully completed project, general guidelines were established for the development of mechatronic products that consider the principles of Agile methodology. Particular attention was paid to the development of polymer gears, as these were the most demanding components in the system. The presented guidelines were based on an overview of the e-bike R&D process presented, but they can be generalized and used in the development process of any technical physical product. Agile methods were developed in the field of software development and therefore cannot be directly transferred to the field of physical product development. The article highlights and discusses individual special features that distinguish agile development of physical products from software development. (Less)
Please use this url to cite or link to this publication:
author
; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Agile development, Design, E-bike drive, Transmission, Polymer gears
in
Polymers
volume
15
issue
1
article number
68
pages
23 pages
publisher
MDPI AG
external identifiers
  • scopus:85145941955
  • pmid:36616418
ISSN
2073-4360
DOI
10.3390/polym15010068
language
English
LU publication?
yes
id
214f8db7-a62d-4b63-b7e0-f49f2c6483c6
date added to LUP
2022-12-28 18:27:43
date last changed
2023-04-05 03:00:09
@article{214f8db7-a62d-4b63-b7e0-f49f2c6483c6,
  abstract     = {{The market for electric bicycles has grown extremely and developed rapidly in recent years. To enter such a market with a new product, the development process has to be fast, and throughout the process, feedback from future potential customer(s) should be sought in order to achieve the best possible market acceptance. The article presents the design process of a pedelec e-bike central drive system. The authors were members of the development team and the designers of the mechanical transmission, and therefore had a good overview of the whole project. The development process and the set-up of production require a certain amount of time, during which design changes are inevitable due to changes in customer expectations and demands. The development team should respond to these changes and take them into account during development. Only the ability to react to changes and constant communication with the customer will ultimately lead to a product that can be commercially successful. Based on a critical review of the successfully completed project, general guidelines were established for the development of mechatronic products that consider the principles of Agile methodology. Particular attention was paid to the development of polymer gears, as these were the most demanding components in the system. The presented guidelines were based on an overview of the e-bike R&D process presented, but they can be generalized and used in the development process of any technical physical product. Agile methods were developed in the field of software development and therefore cannot be directly transferred to the field of physical product development. The article highlights and discusses individual special features that distinguish agile development of physical products from software development.}},
  author       = {{Demšar, Ivan and Černe, Borut and Tavčar, Jože and Vukašinović, Nikola and Zorko, Damijan}},
  issn         = {{2073-4360}},
  keywords     = {{Agile development; Design; E-bike drive; Transmission; Polymer gears}},
  language     = {{eng}},
  number       = {{1}},
  publisher    = {{MDPI AG}},
  series       = {{Polymers}},
  title        = {{Agile development of polymer power transmission systems for e-mobility : a novel methodology based on an e-bike drive case study}},
  url          = {{http://dx.doi.org/10.3390/polym15010068}},
  doi          = {{10.3390/polym15010068}},
  volume       = {{15}},
  year         = {{2023}},
}