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Optimization of Aeration Diffuser System Design : A Simulation Study

Bengtsson, Simon and Arnell, Magnus LU (2023) In Journal of Environmental Engineering (United States) 149(4).
Abstract

The influence of aeration diffuser system design on electricity usage, effluent water quality, and life-cycle cost in biological wastewater treatment was investigated. A plant-wide model was implemented, and simulations were carried out with different process configurations and aeration systems. Model-aided design of new aeration diffuser systems could significantly decrease electricity usage and life-cycle cost while at the same time avoiding negative effects on the treatment performance. The optimum distribution of diffuser systems in tanks in series was found to be influenced by process configuration, volumetric loading rate, temperature, and the internal recirculation flow rate. Compared with a conventional design approach,... (More)

The influence of aeration diffuser system design on electricity usage, effluent water quality, and life-cycle cost in biological wastewater treatment was investigated. A plant-wide model was implemented, and simulations were carried out with different process configurations and aeration systems. Model-aided design of new aeration diffuser systems could significantly decrease electricity usage and life-cycle cost while at the same time avoiding negative effects on the treatment performance. The optimum distribution of diffuser systems in tanks in series was found to be influenced by process configuration, volumetric loading rate, temperature, and the internal recirculation flow rate. Compared with a conventional design approach, increasing the number of diffusers, up to a critical point, led to higher energy efficiency and lower life-cycle cost. This was despite an increasing limitation of the minimum airflow rate, leading to dissolved oxygen levels significantly exceeding control targets. Aeration systems optimized by simulations were found to, independently of process configuration, exhibit 20% lower electricity usage and 16%-18% lower life-cycle costs compared with systems designed based on a more conventional approach typically applied in practice.

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author
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organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Activated sludge, Aeration efficiency, Benchmark simulation model, Diffuser system design, Energy
in
Journal of Environmental Engineering (United States)
volume
149
issue
4
article number
04023003
publisher
ASCE
external identifiers
  • scopus:85146938760
ISSN
0733-9372
DOI
10.1061/JOEEDU.EEENG-7047
language
English
LU publication?
yes
id
453294bd-0df1-4544-8628-ab7af05fed34
date added to LUP
2023-02-10 14:14:56
date last changed
2023-02-10 14:14:56
@article{453294bd-0df1-4544-8628-ab7af05fed34,
  abstract     = {{<p>The influence of aeration diffuser system design on electricity usage, effluent water quality, and life-cycle cost in biological wastewater treatment was investigated. A plant-wide model was implemented, and simulations were carried out with different process configurations and aeration systems. Model-aided design of new aeration diffuser systems could significantly decrease electricity usage and life-cycle cost while at the same time avoiding negative effects on the treatment performance. The optimum distribution of diffuser systems in tanks in series was found to be influenced by process configuration, volumetric loading rate, temperature, and the internal recirculation flow rate. Compared with a conventional design approach, increasing the number of diffusers, up to a critical point, led to higher energy efficiency and lower life-cycle cost. This was despite an increasing limitation of the minimum airflow rate, leading to dissolved oxygen levels significantly exceeding control targets. Aeration systems optimized by simulations were found to, independently of process configuration, exhibit 20% lower electricity usage and 16%-18% lower life-cycle costs compared with systems designed based on a more conventional approach typically applied in practice.</p>}},
  author       = {{Bengtsson, Simon and Arnell, Magnus}},
  issn         = {{0733-9372}},
  keywords     = {{Activated sludge; Aeration efficiency; Benchmark simulation model; Diffuser system design; Energy}},
  language     = {{eng}},
  number       = {{4}},
  publisher    = {{ASCE}},
  series       = {{Journal of Environmental Engineering (United States)}},
  title        = {{Optimization of Aeration Diffuser System Design : A Simulation Study}},
  url          = {{http://dx.doi.org/10.1061/JOEEDU.EEENG-7047}},
  doi          = {{10.1061/JOEEDU.EEENG-7047}},
  volume       = {{149}},
  year         = {{2023}},
}