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Cost-Driven Informed Decisions Using Loss Analyses from Production Monitoring

Windmark, Christina LU and Svensson, Mikael (2020) 9th Swedish Production Symposium, SPS 2020 In Advances in Transdisciplinary Engineering 13. p.119-129
Abstract

When embarking a cost reduction strategy, it is important to know what causes the costs, how the costs are connected to value adding and to non-value adding activities, and thereby conduct a knowledge-intensive production development. This paper present a method on how to connect costs to production losses and how they can relate to different cost factor groups. The method uses a digital tool that was designed in collaboration with a medium-sized tool manufacturing company, using several manufacturing operations in sequence. The tool is designed to be used for management monitoring and for strategic decisions. The method uses a performance-based cost model for discrete part manufacturing and incorporates an approximation when dividing... (More)

When embarking a cost reduction strategy, it is important to know what causes the costs, how the costs are connected to value adding and to non-value adding activities, and thereby conduct a knowledge-intensive production development. This paper present a method on how to connect costs to production losses and how they can relate to different cost factor groups. The method uses a digital tool that was designed in collaboration with a medium-sized tool manufacturing company, using several manufacturing operations in sequence. The tool is designed to be used for management monitoring and for strategic decisions. The method uses a performance-based cost model for discrete part manufacturing and incorporates an approximation when dividing the calculated loss costs. To ensure the accuracy of the model a sensitivity analysis was conducted. The result shows that only smaller errors occur due to this approximation and amount to a few percent when extremely high losses are in effect. The novelty of the paper is the variation of the cost model, ensuring that costs can be divided on each of the cost factor groups and investigated performance parameter. In addition, the designed layout of the result presentation in the digital tool, is a further development of the previous presented production performance matrix, which contribute to a comprehensive overview used for production monitoring.

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Please use this url to cite or link to this publication:
author
and
organization
publishing date
type
Chapter in Book/Report/Conference proceeding
publication status
published
subject
keywords
Cost analysis, decision support, knowledgeable, manufacturing, value-based
host publication
SPS2020 - Proceedings of the Swedish Production Symposium
series title
Advances in Transdisciplinary Engineering
editor
Safsten, Kristina and Elgh, Fredrik
volume
13
pages
11 pages
publisher
IOS Press
conference name
9th Swedish Production Symposium, SPS 2020
conference location
Virtual, Online, Sweden
conference dates
2020-10-07 - 2020-10-08
external identifiers
  • scopus:85098669419
ISBN
9781614994398
DOI
10.3233/ATDE200149
language
English
LU publication?
yes
id
4f89f7a8-e389-4d35-a809-fc27dd272bfb
date added to LUP
2021-01-15 12:03:35
date last changed
2022-04-19 03:54:17
@inproceedings{4f89f7a8-e389-4d35-a809-fc27dd272bfb,
  abstract     = {{<p>When embarking a cost reduction strategy, it is important to know what causes the costs, how the costs are connected to value adding and to non-value adding activities, and thereby conduct a knowledge-intensive production development. This paper present a method on how to connect costs to production losses and how they can relate to different cost factor groups. The method uses a digital tool that was designed in collaboration with a medium-sized tool manufacturing company, using several manufacturing operations in sequence. The tool is designed to be used for management monitoring and for strategic decisions. The method uses a performance-based cost model for discrete part manufacturing and incorporates an approximation when dividing the calculated loss costs. To ensure the accuracy of the model a sensitivity analysis was conducted. The result shows that only smaller errors occur due to this approximation and amount to a few percent when extremely high losses are in effect. The novelty of the paper is the variation of the cost model, ensuring that costs can be divided on each of the cost factor groups and investigated performance parameter. In addition, the designed layout of the result presentation in the digital tool, is a further development of the previous presented production performance matrix, which contribute to a comprehensive overview used for production monitoring.</p>}},
  author       = {{Windmark, Christina and Svensson, Mikael}},
  booktitle    = {{SPS2020 - Proceedings of the Swedish Production Symposium}},
  editor       = {{Safsten, Kristina and Elgh, Fredrik}},
  isbn         = {{9781614994398}},
  keywords     = {{Cost analysis; decision support; knowledgeable; manufacturing; value-based}},
  language     = {{eng}},
  pages        = {{119--129}},
  publisher    = {{IOS Press}},
  series       = {{Advances in Transdisciplinary Engineering}},
  title        = {{Cost-Driven Informed Decisions Using Loss Analyses from Production Monitoring}},
  url          = {{http://dx.doi.org/10.3233/ATDE200149}},
  doi          = {{10.3233/ATDE200149}},
  volume       = {{13}},
  year         = {{2020}},
}