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High conversion hydrogen peroxide microchannel reactors : Design and two-phase flow instability investigation

Li, Xingchen LU ; Huang, Yiyong ; Wu, Zan LU ; Gu, Huaduo LU and Chen, Xiaoqian (2021) In Chemical Engineering Journal 422.
Abstract

Novel micro-scale reaction devices are progressing in various applications. Whereas, specialized gas-producing reactors of high conversion at micro/mini scale remain challenging and are rarely explored, but are needed urgently in new generation vehicles and aerospace applications. In this work, two kinds of high-aspect-ratio flat channel (200 μm depth, 5.0 mm width, and 40.0 mm length) microreactors with platinum foil catalyst, named as inlet reactors and outlet reactors, are designed and tested for H2O2 decomposition. The wavelet transform method is applied to analyze the effects of reactant flow rate and pin–fin configuration on flow instability in both the time domain and the frequency domain. The inlet reactors... (More)

Novel micro-scale reaction devices are progressing in various applications. Whereas, specialized gas-producing reactors of high conversion at micro/mini scale remain challenging and are rarely explored, but are needed urgently in new generation vehicles and aerospace applications. In this work, two kinds of high-aspect-ratio flat channel (200 μm depth, 5.0 mm width, and 40.0 mm length) microreactors with platinum foil catalyst, named as inlet reactors and outlet reactors, are designed and tested for H2O2 decomposition. The wavelet transform method is applied to analyze the effects of reactant flow rate and pin–fin configuration on flow instability in both the time domain and the frequency domain. The inlet reactors utilize periodic flow pattern transitions to achieve an independence of conversion on reactant flow rate. For outlet reactors, the upstream compressible slug volume and the backflow are restricted by the pin–fin array, and thus the H2O2 decomposition reaches a conversion of 59.0% at 5 ml/h reactant flow rate. This conversion is 300% higher than those of H2O2 decomposition in microchannel reactors ever reported in the literature. The results from this work can be used for the design and manufacturing of micro-scale reactors for gas involved applications.

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author
; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Flow pattern transition, Hydrogen peroxide, Microchannel flow instability, Microreactor, Two-phase flow
in
Chemical Engineering Journal
volume
422
article number
130080
publisher
Elsevier
external identifiers
  • scopus:85105324715
ISSN
1385-8947
DOI
10.1016/j.cej.2021.130080
language
English
LU publication?
yes
id
6e1a46e6-8f6b-4a8a-a014-306f94f55e8e
date added to LUP
2021-05-25 15:15:52
date last changed
2023-11-08 14:41:12
@article{6e1a46e6-8f6b-4a8a-a014-306f94f55e8e,
  abstract     = {{<p>Novel micro-scale reaction devices are progressing in various applications. Whereas, specialized gas-producing reactors of high conversion at micro/mini scale remain challenging and are rarely explored, but are needed urgently in new generation vehicles and aerospace applications. In this work, two kinds of high-aspect-ratio flat channel (200 μm depth, 5.0 mm width, and 40.0 mm length) microreactors with platinum foil catalyst, named as inlet reactors and outlet reactors, are designed and tested for H<sub>2</sub>O<sub>2</sub> decomposition. The wavelet transform method is applied to analyze the effects of reactant flow rate and pin–fin configuration on flow instability in both the time domain and the frequency domain. The inlet reactors utilize periodic flow pattern transitions to achieve an independence of conversion on reactant flow rate. For outlet reactors, the upstream compressible slug volume and the backflow are restricted by the pin–fin array, and thus the H<sub>2</sub>O<sub>2</sub> decomposition reaches a conversion of 59.0% at 5 ml/h reactant flow rate. This conversion is 300% higher than those of H<sub>2</sub>O<sub>2</sub> decomposition in microchannel reactors ever reported in the literature. The results from this work can be used for the design and manufacturing of micro-scale reactors for gas involved applications.</p>}},
  author       = {{Li, Xingchen and Huang, Yiyong and Wu, Zan and Gu, Huaduo and Chen, Xiaoqian}},
  issn         = {{1385-8947}},
  keywords     = {{Flow pattern transition; Hydrogen peroxide; Microchannel flow instability; Microreactor; Two-phase flow}},
  language     = {{eng}},
  month        = {{10}},
  publisher    = {{Elsevier}},
  series       = {{Chemical Engineering Journal}},
  title        = {{High conversion hydrogen peroxide microchannel reactors : Design and two-phase flow instability investigation}},
  url          = {{http://dx.doi.org/10.1016/j.cej.2021.130080}},
  doi          = {{10.1016/j.cej.2021.130080}},
  volume       = {{422}},
  year         = {{2021}},
}