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Analysis of manufacturing costs for powder metallurgy (pm) gear manufacturing processes : a case study of a helical drive gear

Kianian, Babak LU and Andersson, Carin LU (2020) In Sustainable Production, Life Cycle Engineering and Management p.471-487
Abstract

This paper presents a thorough manufacturing cost analysis for a powder metallurgy (PM) manufactured gear (using press and sintering technique—P/S), through a case study of a R&D 4th drive gear (a helical gearwheel) utilizing both real usage data from six companies and some estimated data from literatures. The chosen costs calculation method, performance part costing (PPC), is comprehensive and designed to follow the manufacturing process routes. The result is an excel based cost calculation tool for analysis of performance driven manufacturing costs for use by practitioners with the capability of serving as a decision support system (DSS) in production development issues. The impacts of three scenarios of (1) gear rolling process... (More)

This paper presents a thorough manufacturing cost analysis for a powder metallurgy (PM) manufactured gear (using press and sintering technique—P/S), through a case study of a R&D 4th drive gear (a helical gearwheel) utilizing both real usage data from six companies and some estimated data from literatures. The chosen costs calculation method, performance part costing (PPC), is comprehensive and designed to follow the manufacturing process routes. The result is an excel based cost calculation tool for analysis of performance driven manufacturing costs for use by practitioners with the capability of serving as a decision support system (DSS) in production development issues. The impacts of three scenarios of (1) gear rolling process automation, (2) overall equipment effectiveness (OEE) parameters improvement and (3) increase in energy price on the total PM gear manufacturing costs are simulated, results are presented and discussed, sensitivity analyses are performed, and outcomes are further discussed.

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Please use this url to cite or link to this publication:
author
and
organization
publishing date
type
Chapter in Book/Report/Conference proceeding
publication status
published
subject
keywords
Decision support system (DSS), Gear manufacturing, Manufacturing cost, Powder metallurgy (PM), Sustainability, Sustainable production
host publication
EcoDesign and Sustainability I : Products, Services, and Business Models - Products, Services, and Business Models
series title
Sustainable Production, Life Cycle Engineering and Management
pages
17 pages
publisher
Springer
external identifiers
  • scopus:85095979873
ISSN
2194-055X
2194-0541
ISBN
978-981-15-6778-0
978-981-15-6779-7
DOI
10.1007/978-981-15-6779-7_33
language
English
LU publication?
yes
id
6f6058ec-da44-4b6b-b6d2-955c01bbc28c
date added to LUP
2020-11-20 08:45:42
date last changed
2024-04-17 19:05:13
@inbook{6f6058ec-da44-4b6b-b6d2-955c01bbc28c,
  abstract     = {{<p>This paper presents a thorough manufacturing cost analysis for a powder metallurgy (PM) manufactured gear (using press and sintering technique—P/S), through a case study of a R&amp;D 4th drive gear (a helical gearwheel) utilizing both real usage data from six companies and some estimated data from literatures. The chosen costs calculation method, performance part costing (PPC), is comprehensive and designed to follow the manufacturing process routes. The result is an excel based cost calculation tool for analysis of performance driven manufacturing costs for use by practitioners with the capability of serving as a decision support system (DSS) in production development issues. The impacts of three scenarios of (1) gear rolling process automation, (2) overall equipment effectiveness (OEE) parameters improvement and (3) increase in energy price on the total PM gear manufacturing costs are simulated, results are presented and discussed, sensitivity analyses are performed, and outcomes are further discussed.</p>}},
  author       = {{Kianian, Babak and Andersson, Carin}},
  booktitle    = {{EcoDesign and Sustainability I : Products, Services, and Business Models}},
  isbn         = {{978-981-15-6778-0}},
  issn         = {{2194-055X}},
  keywords     = {{Decision support system (DSS); Gear manufacturing; Manufacturing cost; Powder metallurgy (PM); Sustainability; Sustainable production}},
  language     = {{eng}},
  month        = {{11}},
  pages        = {{471--487}},
  publisher    = {{Springer}},
  series       = {{Sustainable Production, Life Cycle Engineering and Management}},
  title        = {{Analysis of manufacturing costs for powder metallurgy (pm) gear manufacturing processes : a case study of a helical drive gear}},
  url          = {{http://dx.doi.org/10.1007/978-981-15-6779-7_33}},
  doi          = {{10.1007/978-981-15-6779-7_33}},
  year         = {{2020}},
}