Analysis of manufacturing costs for powder metallurgy (pm) gear manufacturing processes : a case study of a helical drive gear
(2020) In Sustainable Production, Life Cycle Engineering and Management p.471-487- Abstract
This paper presents a thorough manufacturing cost analysis for a powder metallurgy (PM) manufactured gear (using press and sintering technique—P/S), through a case study of a R&D 4th drive gear (a helical gearwheel) utilizing both real usage data from six companies and some estimated data from literatures. The chosen costs calculation method, performance part costing (PPC), is comprehensive and designed to follow the manufacturing process routes. The result is an excel based cost calculation tool for analysis of performance driven manufacturing costs for use by practitioners with the capability of serving as a decision support system (DSS) in production development issues. The impacts of three scenarios of (1) gear rolling process... (More)
This paper presents a thorough manufacturing cost analysis for a powder metallurgy (PM) manufactured gear (using press and sintering technique—P/S), through a case study of a R&D 4th drive gear (a helical gearwheel) utilizing both real usage data from six companies and some estimated data from literatures. The chosen costs calculation method, performance part costing (PPC), is comprehensive and designed to follow the manufacturing process routes. The result is an excel based cost calculation tool for analysis of performance driven manufacturing costs for use by practitioners with the capability of serving as a decision support system (DSS) in production development issues. The impacts of three scenarios of (1) gear rolling process automation, (2) overall equipment effectiveness (OEE) parameters improvement and (3) increase in energy price on the total PM gear manufacturing costs are simulated, results are presented and discussed, sensitivity analyses are performed, and outcomes are further discussed.
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- author
- Kianian, Babak LU and Andersson, Carin LU
- organization
- publishing date
- 2020-11-03
- type
- Chapter in Book/Report/Conference proceeding
- publication status
- published
- subject
- keywords
- Decision support system (DSS), Gear manufacturing, Manufacturing cost, Powder metallurgy (PM), Sustainability, Sustainable production
- host publication
- EcoDesign and Sustainability I : Products, Services, and Business Models - Products, Services, and Business Models
- series title
- Sustainable Production, Life Cycle Engineering and Management
- pages
- 17 pages
- publisher
- Springer
- external identifiers
-
- scopus:85095979873
- ISSN
- 2194-055X
- 2194-0541
- ISBN
- 978-981-15-6778-0
- 978-981-15-6779-7
- DOI
- 10.1007/978-981-15-6779-7_33
- language
- English
- LU publication?
- yes
- id
- 6f6058ec-da44-4b6b-b6d2-955c01bbc28c
- date added to LUP
- 2020-11-20 08:45:42
- date last changed
- 2024-04-17 19:05:13
@inbook{6f6058ec-da44-4b6b-b6d2-955c01bbc28c, abstract = {{<p>This paper presents a thorough manufacturing cost analysis for a powder metallurgy (PM) manufactured gear (using press and sintering technique—P/S), through a case study of a R&D 4th drive gear (a helical gearwheel) utilizing both real usage data from six companies and some estimated data from literatures. The chosen costs calculation method, performance part costing (PPC), is comprehensive and designed to follow the manufacturing process routes. The result is an excel based cost calculation tool for analysis of performance driven manufacturing costs for use by practitioners with the capability of serving as a decision support system (DSS) in production development issues. The impacts of three scenarios of (1) gear rolling process automation, (2) overall equipment effectiveness (OEE) parameters improvement and (3) increase in energy price on the total PM gear manufacturing costs are simulated, results are presented and discussed, sensitivity analyses are performed, and outcomes are further discussed.</p>}}, author = {{Kianian, Babak and Andersson, Carin}}, booktitle = {{EcoDesign and Sustainability I : Products, Services, and Business Models}}, isbn = {{978-981-15-6778-0}}, issn = {{2194-055X}}, keywords = {{Decision support system (DSS); Gear manufacturing; Manufacturing cost; Powder metallurgy (PM); Sustainability; Sustainable production}}, language = {{eng}}, month = {{11}}, pages = {{471--487}}, publisher = {{Springer}}, series = {{Sustainable Production, Life Cycle Engineering and Management}}, title = {{Analysis of manufacturing costs for powder metallurgy (pm) gear manufacturing processes : a case study of a helical drive gear}}, url = {{http://dx.doi.org/10.1007/978-981-15-6779-7_33}}, doi = {{10.1007/978-981-15-6779-7_33}}, year = {{2020}}, }