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Microstructure and stress mapping in 3D at industrially relevant degrees of plastic deformation

Henningsson, Axel LU ; Kutsal, Mustafacan ; Wright, Jonathan P. ; Ludwig, Wolfgang ; Sørensen, Henning Osholm ; Hall, Stephen A. LU ; Winther, Grethe and Poulsen, Henning Friis (2024) In Scientific Reports 14(1).
Abstract

Strength, ductility, and failure properties of metals are tailored by plastic deformation routes. Predicting these properties requires modeling of the structural dynamics and stress evolution taking place on several length scales. Progress has been hampered by a lack of representative 3D experimental data at industrially relevant degrees of deformation. We present an X-ray imaging based 3D mapping of an aluminum polycrystal deformed to the ultimate tensile strength (32% elongation). The extensive dataset reveals significant intra-grain stress variations (36 MPa) up to at least half of the inter-grain variations (76 MPa), which are dominated by grain orientation effects. Local intra-grain stress concentrations are candidates for damage... (More)

Strength, ductility, and failure properties of metals are tailored by plastic deformation routes. Predicting these properties requires modeling of the structural dynamics and stress evolution taking place on several length scales. Progress has been hampered by a lack of representative 3D experimental data at industrially relevant degrees of deformation. We present an X-ray imaging based 3D mapping of an aluminum polycrystal deformed to the ultimate tensile strength (32% elongation). The extensive dataset reveals significant intra-grain stress variations (36 MPa) up to at least half of the inter-grain variations (76 MPa), which are dominated by grain orientation effects. Local intra-grain stress concentrations are candidates for damage nucleation. Such data are important for models of structure-property relations and damage.

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author
; ; ; ; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
in
Scientific Reports
volume
14
issue
1
article number
20213
publisher
Nature Publishing Group
external identifiers
  • pmid:39215107
  • scopus:85202752397
ISSN
2045-2322
DOI
10.1038/s41598-024-71006-0
language
English
LU publication?
yes
id
994bb539-5f4d-4366-b86e-f531100f4b0c
date added to LUP
2024-11-14 15:37:47
date last changed
2025-07-12 01:08:57
@article{994bb539-5f4d-4366-b86e-f531100f4b0c,
  abstract     = {{<p>Strength, ductility, and failure properties of metals are tailored by plastic deformation routes. Predicting these properties requires modeling of the structural dynamics and stress evolution taking place on several length scales. Progress has been hampered by a lack of representative 3D experimental data at industrially relevant degrees of deformation. We present an X-ray imaging based 3D mapping of an aluminum polycrystal deformed to the ultimate tensile strength (32% elongation). The extensive dataset reveals significant intra-grain stress variations (36 MPa) up to at least half of the inter-grain variations (76 MPa), which are dominated by grain orientation effects. Local intra-grain stress concentrations are candidates for damage nucleation. Such data are important for models of structure-property relations and damage.</p>}},
  author       = {{Henningsson, Axel and Kutsal, Mustafacan and Wright, Jonathan P. and Ludwig, Wolfgang and Sørensen, Henning Osholm and Hall, Stephen A. and Winther, Grethe and Poulsen, Henning Friis}},
  issn         = {{2045-2322}},
  language     = {{eng}},
  number       = {{1}},
  publisher    = {{Nature Publishing Group}},
  series       = {{Scientific Reports}},
  title        = {{Microstructure and stress mapping in 3D at industrially relevant degrees of plastic deformation}},
  url          = {{http://dx.doi.org/10.1038/s41598-024-71006-0}},
  doi          = {{10.1038/s41598-024-71006-0}},
  volume       = {{14}},
  year         = {{2024}},
}