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Modelling and finite element simulation of martensite and bainite phase transformations during quenching under consideration of carbon repartitioning

Furlan, Tim ; Schewe, Markus ; Scherm, Philipp ; Retzl, Philipp ; Kozeschnik, Ernst and Menzel, Andreas LU (2025) In Mechanics of Materials 204.
Abstract

Control of the microstructure of steel components during their processing is a crucial factor for reaching desired product properties. Realistic simulations of the microstructure evolution during processing can facilitate the improvement of existing processes as well as the design of new ones by reducing the need for time- and cost-intensive experimental investigations. This work focuses on the modelling and advanced simulation of quenching of components made of the high-carbon bearing steels 100Cr6 and 100CrMnSi6-4, during which transformations from austenite to martensite and bainite are considered. Special attention is given to the carbon-enrichment of the austenite phase during the formation of carbide-free bainite, since the change... (More)

Control of the microstructure of steel components during their processing is a crucial factor for reaching desired product properties. Realistic simulations of the microstructure evolution during processing can facilitate the improvement of existing processes as well as the design of new ones by reducing the need for time- and cost-intensive experimental investigations. This work focuses on the modelling and advanced simulation of quenching of components made of the high-carbon bearing steels 100Cr6 and 100CrMnSi6-4, during which transformations from austenite to martensite and bainite are considered. Special attention is given to the carbon-enrichment of the austenite phase during the formation of carbide-free bainite, since the change in carbon content also changes the martensite start temperature. A novel model based on the widely used Koistinen–Marburger and Johnson–Mehl–Avrami–Kolmogorov models is proposed, which explicitly takes into account the carbon contents of the remaining austenite and its influence on the kinetics of both transformations. The proposed model is implemented as a user material for the commercial finite element software Abaqus. Our source code and calibration data are available at https://github.com/InstituteOfMechanics/Phase_Trafos_Carbon_Repartitioning.

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author
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organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Abaqus, Carbon repartitioning, High-carbon steel, Phase transformations, Quenching, UMAT
in
Mechanics of Materials
volume
204
article number
105275
publisher
Elsevier
external identifiers
  • scopus:85217809892
ISSN
0167-6636
DOI
10.1016/j.mechmat.2025.105275
language
English
LU publication?
yes
id
994e1f9f-8147-4ae2-9c20-f4abb7ecb8a8
date added to LUP
2025-06-17 12:34:26
date last changed
2025-06-17 12:35:17
@article{994e1f9f-8147-4ae2-9c20-f4abb7ecb8a8,
  abstract     = {{<p>Control of the microstructure of steel components during their processing is a crucial factor for reaching desired product properties. Realistic simulations of the microstructure evolution during processing can facilitate the improvement of existing processes as well as the design of new ones by reducing the need for time- and cost-intensive experimental investigations. This work focuses on the modelling and advanced simulation of quenching of components made of the high-carbon bearing steels 100Cr6 and 100CrMnSi6-4, during which transformations from austenite to martensite and bainite are considered. Special attention is given to the carbon-enrichment of the austenite phase during the formation of carbide-free bainite, since the change in carbon content also changes the martensite start temperature. A novel model based on the widely used Koistinen–Marburger and Johnson–Mehl–Avrami–Kolmogorov models is proposed, which explicitly takes into account the carbon contents of the remaining austenite and its influence on the kinetics of both transformations. The proposed model is implemented as a user material for the commercial finite element software Abaqus. Our source code and calibration data are available at https://github.com/InstituteOfMechanics/Phase_Trafos_Carbon_Repartitioning.</p>}},
  author       = {{Furlan, Tim and Schewe, Markus and Scherm, Philipp and Retzl, Philipp and Kozeschnik, Ernst and Menzel, Andreas}},
  issn         = {{0167-6636}},
  keywords     = {{Abaqus; Carbon repartitioning; High-carbon steel; Phase transformations; Quenching; UMAT}},
  language     = {{eng}},
  publisher    = {{Elsevier}},
  series       = {{Mechanics of Materials}},
  title        = {{Modelling and finite element simulation of martensite and bainite phase transformations during quenching under consideration of carbon repartitioning}},
  url          = {{http://dx.doi.org/10.1016/j.mechmat.2025.105275}},
  doi          = {{10.1016/j.mechmat.2025.105275}},
  volume       = {{204}},
  year         = {{2025}},
}