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Phosphorus-Functionalized Interfacial Architectures Enabling Synergistic Mechanical Reinforcement and Flame Retardancy in Basalt Fiber/Epoxy Composites

Jiang, Lin LU ; Liu, Xiansheng ; Yang, Yunhui ; Huang, Zhengqiang ; Liu, Shihua ; Zhang, Zhongwei ; Geng, Tie and Liu, Maning LU orcid (2026) In Polymer Composites
Abstract
Insufficient interfacial compatibility and inherent flammability of polymer matrices are two critical factors that limit the practical application of basalt fiber–reinforced polymer composites (BFRPs). In this study, an interfacial engineering strategy based on the in situ growth of nano-SiO2 is proposed. DOPO-functionalized linear and cage-like interfacial structures are then constructed on the basalt fiber surface using silane coupling agent (KH560) and polyhedral oligomeric silsesquioxane (POSS), respectively. Our results demonstrate that interfacial modification remarkably strengthened fiber–resin interfacial bonding, leading to significant improvement in tensile and flexural properties. Additionally, the modified composites exhibit... (More)
Insufficient interfacial compatibility and inherent flammability of polymer matrices are two critical factors that limit the practical application of basalt fiber–reinforced polymer composites (BFRPs). In this study, an interfacial engineering strategy based on the in situ growth of nano-SiO2 is proposed. DOPO-functionalized linear and cage-like interfacial structures are then constructed on the basalt fiber surface using silane coupling agent (KH560) and polyhedral oligomeric silsesquioxane (POSS), respectively. Our results demonstrate that interfacial modification remarkably strengthened fiber–resin interfacial bonding, leading to significant improvement in tensile and flexural properties. Additionally, the modified composites exhibit substantially increased limiting oxygen index values and both achieve a UL-94 V-0 rating, accompanied by effective suppression of heat release during the combustion. Mechanistic analysis reveals that the enhanced flame retardancy originates from the synergistic action of radical quenching by DOPO in the gas phase as well as the formation of a compact, insulating char layer promoted by silicon-based structures in the condensed phase. Notably, the DOPO-POSS system exhibits more pronounced advantages in interfacial reinforcement and char-layer stability owing to its three-dimensional cage architecture. This work offers an effective interfacial engineering strategy for the design of BFRPs with simultaneously enhanced mechanical performance and fire safety. (Less)
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author
; ; ; ; ; ; and
organization
publishing date
type
Contribution to journal
publication status
epub
subject
in
Polymer Composites
publisher
Wiley
external identifiers
  • scopus:105043957729
ISSN
0272-8397
DOI
10.1002/pc.71401
language
English
LU publication?
yes
id
b4eafffd-5a69-41c1-b7ad-b621f49db578
date added to LUP
2026-07-14 07:34:29
date last changed
2026-08-20 12:19:48
@article{b4eafffd-5a69-41c1-b7ad-b621f49db578,
  abstract     = {{Insufficient interfacial compatibility and inherent flammability of polymer matrices are two critical factors that limit the practical application of basalt fiber–reinforced polymer composites (BFRPs). In this study, an interfacial engineering strategy based on the in situ growth of nano-SiO2 is proposed. DOPO-functionalized linear and cage-like interfacial structures are then constructed on the basalt fiber surface using silane coupling agent (KH560) and polyhedral oligomeric silsesquioxane (POSS), respectively. Our results demonstrate that interfacial modification remarkably strengthened fiber–resin interfacial bonding, leading to significant improvement in tensile and flexural properties. Additionally, the modified composites exhibit substantially increased limiting oxygen index values and both achieve a UL-94 V-0 rating, accompanied by effective suppression of heat release during the combustion. Mechanistic analysis reveals that the enhanced flame retardancy originates from the synergistic action of radical quenching by DOPO in the gas phase as well as the formation of a compact, insulating char layer promoted by silicon-based structures in the condensed phase. Notably, the DOPO-POSS system exhibits more pronounced advantages in interfacial reinforcement and char-layer stability owing to its three-dimensional cage architecture. This work offers an effective interfacial engineering strategy for the design of BFRPs with simultaneously enhanced mechanical performance and fire safety.}},
  author       = {{Jiang, Lin and Liu, Xiansheng and Yang, Yunhui and Huang, Zhengqiang and Liu, Shihua and Zhang, Zhongwei and Geng, Tie and Liu, Maning}},
  issn         = {{0272-8397}},
  language     = {{eng}},
  month        = {{07}},
  publisher    = {{Wiley}},
  series       = {{Polymer Composites}},
  title        = {{Phosphorus-Functionalized Interfacial Architectures Enabling Synergistic Mechanical Reinforcement and Flame Retardancy in Basalt Fiber/Epoxy Composites}},
  url          = {{http://dx.doi.org/10.1002/pc.71401}},
  doi          = {{10.1002/pc.71401}},
  year         = {{2026}},
}