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Molasses Purification and Valorisation : Towards a sustainable production of hydroxymethylfurfural

Sjölin, Mikael LU (2023)
Abstract
The industrial transition from petrochemical-based to a more sustainable and
circular economy requires the utilisation of renewable biobased raw materials that
do not compete with other important industries, such as the food sector, preferably
wastes or low value by-products. 5-hydroxymethylfurfural (HMF) is a versatile
platform chemical that has great potential for utilisation in various sectors in a future
bioeconomy, as it can be produced from sugars.
In this thesis, sugar beet molasses was assessed for the production of HMF. This
dark, highly viscous and impure by-product, but yet with a high content of sucrose,
could first be hydrolysed using yeast into glucose and fructose, followed by a... (More)
The industrial transition from petrochemical-based to a more sustainable and
circular economy requires the utilisation of renewable biobased raw materials that
do not compete with other important industries, such as the food sector, preferably
wastes or low value by-products. 5-hydroxymethylfurfural (HMF) is a versatile
platform chemical that has great potential for utilisation in various sectors in a future
bioeconomy, as it can be produced from sugars.
In this thesis, sugar beet molasses was assessed for the production of HMF. This
dark, highly viscous and impure by-product, but yet with a high content of sucrose,
could first be hydrolysed using yeast into glucose and fructose, followed by a
biphasic and acid-catalysed dehydration step to produce HMF. The challenge is to
handle the impurities of the molasses and the by-products that are formed during the
dehydration reaction. Hence, separation and purification processes are required.
Initially, membrane filtration was tested and evaluated for the purification of
molasses, and its impact on the hydrolysis and dehydration steps was determined. It
was found that ultrafiltration of the molasses has a positive impact on the
dehydration step with regards to increased conversion of fructose compared to crude
molasses. Simultaneously, it also yielded in a higher product selectivity compared
to the control sample consisting of a pure sucrose solution. This could possibly be
due to the higher salt content in molasses compared to pure sucrose, which can aid
the partitioning of HMF to the organic solvent. The reaction rate of the enzymatic
hydrolysis was unfortunately not improved by membrane filtration. However, there
is a significant difference in productivity between hydrolysis of sucrose in molasses
compared to a pure sucrose solution. Results from this study revealed that viscosity,
salt concentration and a synergistic effect of ions present in the molasses are the
main reasons.
Secondly, by-products from the dehydration step could be removed through
adsorption using granular activated carbon in order to purify the HMF product. The
HMF was thereafter recovered by an evaporation step. The organic solvent was
condensed and could successfully be reused for either extracting more HMF from
the aqueous phase to obtain more HMF and increase the overall process yield or
being recycled for another dehydration reaction.
The conclusion from this study is that it is possible to produce HMF from sugar beet
molasses, but it requires additional separation and purification steps and further
development to be efficient and economically competitive.
(Less)
Please use this url to cite or link to this publication:
author
supervisor
opponent
  • Assoc. Prof. Koustrup Jörgensen, Mads, Aalborg University, Denmark.
organization
publishing date
type
Thesis
publication status
published
subject
keywords
sugar beet molasses, 5-hydroxymethylfurfural, membrane filtration, hydrolysis, dehydration, adsorption, purification, solvent regeneration
pages
81 pages
publisher
Chemical Engineering, Lund University
defense location
Lecture Hall KC:C, Kemicentrum, Naturvetarvägen 14, Faculty of Engineering LTH, Lund University, Lund. The dissertation will be live streamed, but part of the premises is to be excluded from the live stream.
defense date
2023-12-15 09:00:00
ISBN
978-91-8096-012-0
978-91-8096-013-7
project
STEPS – Sustainable Plastics and Transition Pathways, Phase 1
Molasses Purification and Valorisation
language
English
LU publication?
yes
id
ba97fde3-b28a-49b5-a296-ed8994bbf414
date added to LUP
2023-11-20 17:41:34
date last changed
2023-11-21 12:36:02
@phdthesis{ba97fde3-b28a-49b5-a296-ed8994bbf414,
  abstract     = {{The industrial transition from petrochemical-based to a more sustainable and <br/>circular economy requires the utilisation of renewable biobased raw materials that <br/>do not compete with other important industries, such as the food sector, preferably <br/>wastes or low value by-products. 5-hydroxymethylfurfural (HMF) is a versatile <br/>platform chemical that has great potential for utilisation in various sectors in a future <br/>bioeconomy, as it can be produced from sugars. <br/>In this thesis, sugar beet molasses was assessed for the production of HMF. This <br/>dark, highly viscous and impure by-product, but yet with a high content of sucrose, <br/>could first be hydrolysed using yeast into glucose and fructose, followed by a <br/>biphasic and acid-catalysed dehydration step to produce HMF. The challenge is to <br/>handle the impurities of the molasses and the by-products that are formed during the <br/>dehydration reaction. Hence, separation and purification processes are required. <br/>Initially, membrane filtration was tested and evaluated for the purification of <br/>molasses, and its impact on the hydrolysis and dehydration steps was determined. It <br/>was found that ultrafiltration of the molasses has a positive impact on the <br/>dehydration step with regards to increased conversion of fructose compared to crude <br/>molasses. Simultaneously, it also yielded in a higher product selectivity compared <br/>to the control sample consisting of a pure sucrose solution. This could possibly be <br/>due to the higher salt content in molasses compared to pure sucrose, which can aid <br/>the partitioning of HMF to the organic solvent. The reaction rate of the enzymatic <br/>hydrolysis was unfortunately not improved by membrane filtration. However, there <br/>is a significant difference in productivity between hydrolysis of sucrose in molasses <br/>compared to a pure sucrose solution. Results from this study revealed that viscosity, <br/>salt concentration and a synergistic effect of ions present in the molasses are the <br/>main reasons. <br/>Secondly, by-products from the dehydration step could be removed through <br/>adsorption using granular activated carbon in order to purify the HMF product. The <br/>HMF was thereafter recovered by an evaporation step. The organic solvent was <br/>condensed and could successfully be reused for either extracting more HMF from <br/>the aqueous phase to obtain more HMF and increase the overall process yield or <br/>being recycled for another dehydration reaction. <br/>The conclusion from this study is that it is possible to produce HMF from sugar beet <br/>molasses, but it requires additional separation and purification steps and further <br/>development to be efficient and economically competitive. <br/>}},
  author       = {{Sjölin, Mikael}},
  isbn         = {{978-91-8096-012-0}},
  keywords     = {{sugar beet molasses; 5-hydroxymethylfurfural; membrane filtration; hydrolysis; dehydration; adsorption; purification; solvent regeneration}},
  language     = {{eng}},
  month        = {{11}},
  publisher    = {{Chemical Engineering, Lund University}},
  school       = {{Lund University}},
  title        = {{Molasses Purification and Valorisation : Towards a sustainable production of hydroxymethylfurfural}},
  url          = {{https://lup.lub.lu.se/search/files/165327840/Mikael_Sj_lin_-_Molasses_Purification_and_Valorisation.pdf}},
  year         = {{2023}},
}