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Meso-scale geometric modeling of cutting edges on vitrified bonded aluminum oxide grinding wheels for the multi-scale simulation of internal plunge grinding processes

Schmidt, Nils ; Furlan, Tim ; Peters, Jan ; Kipp, Monika ; Kaschnitz-Biegl, Stefan ; Menzel, Andreas LU ; Bleicher, Friedrich and Biermann, Dirk (2025) 20th CIRP Conference on Modeling of Machining Operations in Mons, CIRP CMMO 2025 133. p.513-518
Abstract

Vitrified bonded aluminum oxide grinding wheels are widespread in use for many applications in grinding, such as internal plunge grinding. However, there are challenges when it comes to the measurement, analysis and (geometric) modeling of their topography, which is crucial to understand and model the influence of the topography on the process behavior. Methodological advances allow for the detailed digitization of the topography using optical profilometry despite the challenging optical properties of these grinding wheels. Based on the digitized grinding wheel topography, methods are presented to process the measurement data in order to create a representative set of geometric cutting edge models. This set is subsequently used to... (More)

Vitrified bonded aluminum oxide grinding wheels are widespread in use for many applications in grinding, such as internal plunge grinding. However, there are challenges when it comes to the measurement, analysis and (geometric) modeling of their topography, which is crucial to understand and model the influence of the topography on the process behavior. Methodological advances allow for the detailed digitization of the topography using optical profilometry despite the challenging optical properties of these grinding wheels. Based on the digitized grinding wheel topography, methods are presented to process the measurement data in order to create a representative set of geometric cutting edge models. This set is subsequently used to generate a full-sized virtual grinding wheel with realistic topography. Using established methods in an efficient implementation that scales to many CPU-cores, the interaction between the workpiece model and each individual cutting edge can be calculated at meso-scale. Therefore, it is possible to analyze for example the chip thickness or the material removal rate per cutting edge. Furthermore, additional models can be applied, based on the analysis of the engagement situation, which is demonstrated using a cutting force model.

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author
; ; ; ; ; ; and
organization
publishing date
type
Chapter in Book/Report/Conference proceeding
publication status
published
subject
keywords
aluminum oxide, grain engagement, grinding, process simulation, topography modeling, vitrified bonding
host publication
Procedia CIRP
volume
133
pages
6 pages
publisher
Elsevier
conference name
20th CIRP Conference on Modeling of Machining Operations in Mons, CIRP CMMO 2025
conference location
Mons, Belgium
conference dates
2025-05-22 - 2025-05-23
external identifiers
  • scopus:105003303904
DOI
10.1016/j.procir.2025.02.088
language
English
LU publication?
yes
id
e77f2b60-297e-42e0-abdc-613e591fb306
date added to LUP
2025-09-16 14:12:30
date last changed
2025-09-16 14:12:41
@inproceedings{e77f2b60-297e-42e0-abdc-613e591fb306,
  abstract     = {{<p>Vitrified bonded aluminum oxide grinding wheels are widespread in use for many applications in grinding, such as internal plunge grinding. However, there are challenges when it comes to the measurement, analysis and (geometric) modeling of their topography, which is crucial to understand and model the influence of the topography on the process behavior. Methodological advances allow for the detailed digitization of the topography using optical profilometry despite the challenging optical properties of these grinding wheels. Based on the digitized grinding wheel topography, methods are presented to process the measurement data in order to create a representative set of geometric cutting edge models. This set is subsequently used to generate a full-sized virtual grinding wheel with realistic topography. Using established methods in an efficient implementation that scales to many CPU-cores, the interaction between the workpiece model and each individual cutting edge can be calculated at meso-scale. Therefore, it is possible to analyze for example the chip thickness or the material removal rate per cutting edge. Furthermore, additional models can be applied, based on the analysis of the engagement situation, which is demonstrated using a cutting force model.</p>}},
  author       = {{Schmidt, Nils and Furlan, Tim and Peters, Jan and Kipp, Monika and Kaschnitz-Biegl, Stefan and Menzel, Andreas and Bleicher, Friedrich and Biermann, Dirk}},
  booktitle    = {{Procedia CIRP}},
  keywords     = {{aluminum oxide; grain engagement; grinding; process simulation; topography modeling; vitrified bonding}},
  language     = {{eng}},
  pages        = {{513--518}},
  publisher    = {{Elsevier}},
  title        = {{Meso-scale geometric modeling of cutting edges on vitrified bonded aluminum oxide grinding wheels for the multi-scale simulation of internal plunge grinding processes}},
  url          = {{http://dx.doi.org/10.1016/j.procir.2025.02.088}},
  doi          = {{10.1016/j.procir.2025.02.088}},
  volume       = {{133}},
  year         = {{2025}},
}