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Investigation on work hardening phenomenon in turning Inconel 718 with chamfered inserts considering thermal-mechanical loads

Zhuang, Kejia ; Hu, Chen ; Zhou, Jinming LU and Lin Peng, Ru (2020) 5th CIRP Conference on Surface Integrity, CSI 2020 In Procedia CIRP 87. p.47-52
Abstract

Work hardening layer on and beneath the machined surface is one of the key factors that affects the performance and service time of the final component. However, the mechanism of the work hardening generation and its behavior are still great challenges and open issues to the academic and industry. In this paper, an investigation of the work hardening layer generated by chamfered tools is conducted based on the simulation and experimental study with the consideration of cutting force and temperature. Series of cutting tests and simulations using various edge preparation and feedrate are conducted to obtain the cutting forces, temperature and micro hardness profiles. Then, models for cutting force prediction and temperature simulation are... (More)

Work hardening layer on and beneath the machined surface is one of the key factors that affects the performance and service time of the final component. However, the mechanism of the work hardening generation and its behavior are still great challenges and open issues to the academic and industry. In this paper, an investigation of the work hardening layer generated by chamfered tools is conducted based on the simulation and experimental study with the consideration of cutting force and temperature. Series of cutting tests and simulations using various edge preparation and feedrate are conducted to obtain the cutting forces, temperature and micro hardness profiles. Then, models for cutting force prediction and temperature simulation are used to reveal the generation of thermal-mechanical loads during the cutting operation. The effect of cutting edge preparation and feedrate on the generation of cutting force, temperature and work hardening was studied. The results indicate that the depth of work hardening layer can achieve to more than 60 μm under the given cutting conditions with chamfered tools. The role of feedrate and chamfer length playing in the generation of work hardening behavior in machining Inconel 718 was also discussed in the paper.

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Please use this url to cite or link to this publication:
author
; ; and
organization
publishing date
type
Chapter in Book/Report/Conference proceeding
publication status
published
subject
keywords
Cutting temperature, Inconel 718, Work hardening layer
host publication
5th CIRP Conference on Surface Integrity (CSI 2020)
series title
Procedia CIRP
volume
87
pages
6 pages
conference name
5th CIRP Conference on Surface Integrity, CSI 2020
conference dates
2020-06-01 - 2020-06-05
external identifiers
  • scopus:85086587474
ISSN
2212-8271
DOI
10.1016/j.procir.2020.02.071
language
English
LU publication?
yes
id
2a96f89c-2c18-4f35-9e87-8a26f8d9ab12
date added to LUP
2020-07-03 11:37:58
date last changed
2022-04-18 23:15:21
@inproceedings{2a96f89c-2c18-4f35-9e87-8a26f8d9ab12,
  abstract     = {{<p>Work hardening layer on and beneath the machined surface is one of the key factors that affects the performance and service time of the final component. However, the mechanism of the work hardening generation and its behavior are still great challenges and open issues to the academic and industry. In this paper, an investigation of the work hardening layer generated by chamfered tools is conducted based on the simulation and experimental study with the consideration of cutting force and temperature. Series of cutting tests and simulations using various edge preparation and feedrate are conducted to obtain the cutting forces, temperature and micro hardness profiles. Then, models for cutting force prediction and temperature simulation are used to reveal the generation of thermal-mechanical loads during the cutting operation. The effect of cutting edge preparation and feedrate on the generation of cutting force, temperature and work hardening was studied. The results indicate that the depth of work hardening layer can achieve to more than 60 μm under the given cutting conditions with chamfered tools. The role of feedrate and chamfer length playing in the generation of work hardening behavior in machining Inconel 718 was also discussed in the paper.</p>}},
  author       = {{Zhuang, Kejia and Hu, Chen and Zhou, Jinming and Lin Peng, Ru}},
  booktitle    = {{5th CIRP Conference on Surface Integrity (CSI 2020)}},
  issn         = {{2212-8271}},
  keywords     = {{Cutting temperature; Inconel 718; Work hardening layer}},
  language     = {{eng}},
  pages        = {{47--52}},
  series       = {{Procedia CIRP}},
  title        = {{Investigation on work hardening phenomenon in turning Inconel 718 with chamfered inserts considering thermal-mechanical loads}},
  url          = {{http://dx.doi.org/10.1016/j.procir.2020.02.071}},
  doi          = {{10.1016/j.procir.2020.02.071}},
  volume       = {{87}},
  year         = {{2020}},
}