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Experimental and Numerical Investigation of Burr Formation in Intermittent Turning of AISI 4140

Persson, Henrik LU ; Agmell, Mathias LU ; Bushlya, Volodymyr LU and Ståhl, Jan Eric LU (2017) In Procedia CIRP 58. p.37-42
Abstract

Burr formation is a problematic aspect in the machining of ductile metals. Understanding the formation mechanism and being able to model the plastic workpiece behavior during tool exits is key to burr minimization. A 3D finite element model is used to simulate burr formation during the exit phase of intermittent turning of AISI 4140, using a nose radiused insert. The model is validated by experimental results of dynamic force measurement and analysis of the burrs produced. The exit burr height obtained via simulation closely corresponds to the experimentally obtained values.

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author
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
AISI4140, Burr, Finite element method (FEM), Machining, Turning
in
Procedia CIRP
volume
58
pages
6 pages
publisher
Elsevier
external identifiers
  • scopus:85029768517
  • wos:000404958500007
ISSN
2212-8271
DOI
10.1016/j.procir.2017.03.165
language
English
LU publication?
yes
id
385816a0-08d3-4f8a-a47c-f83b6139e6e5
date added to LUP
2017-10-09 12:50:10
date last changed
2018-01-16 13:21:55
@article{385816a0-08d3-4f8a-a47c-f83b6139e6e5,
  abstract     = {<p>Burr formation is a problematic aspect in the machining of ductile metals. Understanding the formation mechanism and being able to model the plastic workpiece behavior during tool exits is key to burr minimization. A 3D finite element model is used to simulate burr formation during the exit phase of intermittent turning of AISI 4140, using a nose radiused insert. The model is validated by experimental results of dynamic force measurement and analysis of the burrs produced. The exit burr height obtained via simulation closely corresponds to the experimentally obtained values.</p>},
  author       = {Persson, Henrik and Agmell, Mathias and Bushlya, Volodymyr and Ståhl, Jan Eric},
  issn         = {2212-8271},
  keyword      = {AISI4140,Burr,Finite element method (FEM),Machining,Turning},
  language     = {eng},
  pages        = {37--42},
  publisher    = {Elsevier},
  series       = {Procedia CIRP},
  title        = {Experimental and Numerical Investigation of Burr Formation in Intermittent Turning of AISI 4140},
  url          = {http://dx.doi.org/10.1016/j.procir.2017.03.165},
  volume       = {58},
  year         = {2017},
}