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Phosphorus-Containing Acrylate-Based Core–Shell Polymers: Synthesis and Flame-Retardant Properties

Park, Youngeun ; Jo, Suhyeon ; Tie, Xuancheng ; Kim, Woo Geun ; Lee, Geon Hui ; Ryu, Ka Yeon ; Pyo, Sang-Hyun LU orcid and Kong, Hoyoul (2026) In ACS Omega 11(2). p.2917-2929
Abstract
To address the flammability issues limiting polymer applications, phosphorus-containing flame retardants have received increasing attention as halogen-free alternatives. In this study, two phosphorus-containing methacrylate monomers, diphenylphosphinyl methacrylate (DPMA, +1 oxidation state, P–Ph bond) and diphenylphosphoryloxy methacrylate (DPOMA, +5 oxidation state, P–O–C bond), were synthesized and selectively incorporated into the shell of core–shell polymers via seeded emulsion polymerization. The resulting particles were uniform, spherical, and low polydispersity (PDI < 0.07). The flame-retardant behavior was strongly affected by the oxidation state of phosphorus. When 70 wt % of each monomer was placed in the shell, PA-DPMA70... (More)
To address the flammability issues limiting polymer applications, phosphorus-containing flame retardants have received increasing attention as halogen-free alternatives. In this study, two phosphorus-containing methacrylate monomers, diphenylphosphinyl methacrylate (DPMA, +1 oxidation state, P–Ph bond) and diphenylphosphoryloxy methacrylate (DPOMA, +5 oxidation state, P–O–C bond), were synthesized and selectively incorporated into the shell of core–shell polymers via seeded emulsion polymerization. The resulting particles were uniform, spherical, and low polydispersity (PDI < 0.07). The flame-retardant behavior was strongly affected by the oxidation state of phosphorus. When 70 wt % of each monomer was placed in the shell, PA-DPMA70 reduced the peak heat release rate (pk-HRR) by 44% and showed a significant decrease in the fire growth index (FGI) and average effective heat of combustion (av-EHC), indicating a dominant gas-phase inhibition. In contrast, PA-DPOMA70 reduced the pk-HRR by 19% but greatly increased the residual char yield, producing a dense and highly graphitized structure with an ID/IG ratio of 1.56, which is characteristic of condensed-phase protection. These findings clearly demonstrate that the oxidation state of phosphorus determines whether gas-phase radical quenching or condensed-phase char formation governs the flame-retardant mechanism. In addition to earlier reports on incorporating phosphorus methacrylates into bulk matrices or silicone–acrylic adhesives, this work establishes a shell-specific localization strategy that clarifies the oxidation state mechanism relationship and offers guidance for the rational design of next-generation halogen-free flame-retardant polymers. (Less)
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author
; ; ; ; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
in
ACS Omega
volume
11
issue
2
pages
2917 - 2929
publisher
The American Chemical Society (ACS)
ISSN
2470-1343
DOI
10.1021/acsomega.5c09027
language
English
LU publication?
yes
id
6ee6ef0d-a44e-4f3d-9316-40fa8a89bdc0
date added to LUP
2026-01-03 15:49:06
date last changed
2026-01-30 08:51:12
@article{6ee6ef0d-a44e-4f3d-9316-40fa8a89bdc0,
  abstract     = {{To address the flammability issues limiting polymer applications, phosphorus-containing flame retardants have received increasing attention as halogen-free alternatives. In this study, two phosphorus-containing methacrylate monomers, diphenylphosphinyl methacrylate (DPMA, +1 oxidation state, P–Ph bond) and diphenylphosphoryloxy methacrylate (DPOMA, +5 oxidation state, P–O–C bond), were synthesized and selectively incorporated into the shell of core–shell polymers via seeded emulsion polymerization. The resulting particles were uniform, spherical, and low polydispersity (PDI &lt; 0.07). The flame-retardant behavior was strongly affected by the oxidation state of phosphorus. When 70 wt % of each monomer was placed in the shell, PA-DPMA70 reduced the peak heat release rate (pk-HRR) by 44% and showed a significant decrease in the fire growth index (FGI) and average effective heat of combustion (av-EHC), indicating a dominant gas-phase inhibition. In contrast, PA-DPOMA70 reduced the pk-HRR by 19% but greatly increased the residual char yield, producing a dense and highly graphitized structure with an <i>I</i><sub>D</sub>/<i>I</i><sub>G</sub> ratio of 1.56, which is characteristic of condensed-phase protection. These findings clearly demonstrate that the oxidation state of phosphorus determines whether gas-phase radical quenching or condensed-phase char formation governs the flame-retardant mechanism. In addition to earlier reports on incorporating phosphorus methacrylates into bulk matrices or silicone–acrylic adhesives, this work establishes a shell-specific localization strategy that clarifies the oxidation state mechanism relationship and offers guidance for the rational design of next-generation halogen-free flame-retardant polymers.}},
  author       = {{Park, Youngeun and Jo, Suhyeon and Tie, Xuancheng and Kim, Woo Geun and Lee, Geon Hui and Ryu, Ka Yeon and Pyo, Sang-Hyun and Kong, Hoyoul}},
  issn         = {{2470-1343}},
  language     = {{eng}},
  month        = {{01}},
  number       = {{2}},
  pages        = {{2917--2929}},
  publisher    = {{The American Chemical Society (ACS)}},
  series       = {{ACS Omega}},
  title        = {{Phosphorus-Containing Acrylate-Based Core–Shell Polymers: Synthesis and Flame-Retardant Properties}},
  url          = {{http://dx.doi.org/10.1021/acsomega.5c09027}},
  doi          = {{10.1021/acsomega.5c09027}},
  volume       = {{11}},
  year         = {{2026}},
}