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Experimental analysis of cutting edge effects on vibrations in end milling

Agic, A. ; Eynian, M. ; Ståhl, J. E. LU and Beno, T. (2019) In CIRP Journal of Manufacturing Science and Technology 24. p.66-74
Abstract

The ability to minimize vibrations in milling by the selection of cutting edge geometry and appropriate cutting conditions is an important asset in the optimization of the cutting process. This paper presents a measurement method and a signal processing technique to characterize and quantify the magnitude of the vibrations in an end milling application. Developed methods are then used to investigate the effects of various cutting edge geometries on vibrations in end milling. The experiments are carried out with five cutting edge geometries that are frequently used in machining industry for a wide range of milling applications. The results show that a modest protection chamfer combined with a relatively high rake angle has, for the most... (More)

The ability to minimize vibrations in milling by the selection of cutting edge geometry and appropriate cutting conditions is an important asset in the optimization of the cutting process. This paper presents a measurement method and a signal processing technique to characterize and quantify the magnitude of the vibrations in an end milling application. Developed methods are then used to investigate the effects of various cutting edge geometries on vibrations in end milling. The experiments are carried out with five cutting edge geometries that are frequently used in machining industry for a wide range of milling applications. The results show that a modest protection chamfer combined with a relatively high rake angle has, for the most of cutting conditions, a reducing effect on vibration magnitudes. Furthermore, dynamics of a highly positive versus a highly negative cutting geometry is explored in time domain and its dependency on cutting conditions is presented. The results give concrete indications about the most optimal cutting edge geometry and cutting conditions in terms of dynamic behavior of the tool.

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Please use this url to cite or link to this publication:
author
; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Acceleration, Chamfer, Cutting edge, Frequency spectrum, Milling, Rake angle
in
CIRP Journal of Manufacturing Science and Technology
volume
24
pages
66 - 74
publisher
Elsevier
external identifiers
  • scopus:85057229226
ISSN
1755-5817
DOI
10.1016/j.cirpj.2018.11.001
language
English
LU publication?
yes
id
73d26acf-2df5-4a8f-825c-c8d68e40816c
date added to LUP
2018-12-04 13:28:51
date last changed
2022-04-25 19:34:59
@article{73d26acf-2df5-4a8f-825c-c8d68e40816c,
  abstract     = {{<p>The ability to minimize vibrations in milling by the selection of cutting edge geometry and appropriate cutting conditions is an important asset in the optimization of the cutting process. This paper presents a measurement method and a signal processing technique to characterize and quantify the magnitude of the vibrations in an end milling application. Developed methods are then used to investigate the effects of various cutting edge geometries on vibrations in end milling. The experiments are carried out with five cutting edge geometries that are frequently used in machining industry for a wide range of milling applications. The results show that a modest protection chamfer combined with a relatively high rake angle has, for the most of cutting conditions, a reducing effect on vibration magnitudes. Furthermore, dynamics of a highly positive versus a highly negative cutting geometry is explored in time domain and its dependency on cutting conditions is presented. The results give concrete indications about the most optimal cutting edge geometry and cutting conditions in terms of dynamic behavior of the tool.</p>}},
  author       = {{Agic, A. and Eynian, M. and Ståhl, J. E. and Beno, T.}},
  issn         = {{1755-5817}},
  keywords     = {{Acceleration; Chamfer; Cutting edge; Frequency spectrum; Milling; Rake angle}},
  language     = {{eng}},
  pages        = {{66--74}},
  publisher    = {{Elsevier}},
  series       = {{CIRP Journal of Manufacturing Science and Technology}},
  title        = {{Experimental analysis of cutting edge effects on vibrations in end milling}},
  url          = {{http://dx.doi.org/10.1016/j.cirpj.2018.11.001}},
  doi          = {{10.1016/j.cirpj.2018.11.001}},
  volume       = {{24}},
  year         = {{2019}},
}