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Formulation factors affecting foam properties during vacuum foam-drying

Tristan Osanlóo, Daniel LU orcid ; Mahlin, Denny ; Bjerregaard, Simon ; Bergenståhl, Björn LU and Millqvist-Fureby, Anna LU (2024) In International Journal of Pharmaceutics 652.
Abstract

This paper explores how vacuum foam-drying of a protein is influenced by formulation parameters by investigating the foam structure, physical properties of the foam, and the stability of the protein. Recombinant human bile salt-stimulated lipase was used as a model of a protein drug. The stability of the lipase was evaluated through activity measurements. Two disaccharides (sucrose and trehalose), strongly tending to an amorphous form, were used as matrix formers, and the physical properties were assessed through residual water content, glass transition temperature, and crystalline state. Moreover, some formulations included surfactants with different sizes and structures of the head group. The alkyl chain length was kept constant to... (More)

This paper explores how vacuum foam-drying of a protein is influenced by formulation parameters by investigating the foam structure, physical properties of the foam, and the stability of the protein. Recombinant human bile salt-stimulated lipase was used as a model of a protein drug. The stability of the lipase was evaluated through activity measurements. Two disaccharides (sucrose and trehalose), strongly tending to an amorphous form, were used as matrix formers, and the physical properties were assessed through residual water content, glass transition temperature, and crystalline state. Moreover, some formulations included surfactants with different sizes and structures of the head group. The alkyl chain length was kept constant to only investigate the impact of the surfactant head group, in the presence of the lipase, on the foamability and surface coverage of the lipase. The study demonstrated that the lipase allowed for a dry, solid foam with a foam overrun of up to 2600 %. The wall thickness of the dry, solid foam was estimated to be 20–50 µm. Clear differences between sucrose and trehalose as matrix former were identified. The lipase showed no tendency to lose activity because of the drying and rehydration, despite a proportion of the lipase covering the surfaces of the dry material.

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author
; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Lipase, Matrix former, Protein formulations, Solid-state properties, Surface composition, Vacuum foam-drying
in
International Journal of Pharmaceutics
volume
652
article number
123803
publisher
Elsevier
external identifiers
  • pmid:38218506
  • scopus:85184501646
ISSN
0378-5173
DOI
10.1016/j.ijpharm.2024.123803
language
English
LU publication?
yes
id
7cf94ba6-f026-4a76-846e-087e9de581d1
date added to LUP
2024-02-22 13:57:34
date last changed
2024-04-21 23:56:12
@article{7cf94ba6-f026-4a76-846e-087e9de581d1,
  abstract     = {{<p>This paper explores how vacuum foam-drying of a protein is influenced by formulation parameters by investigating the foam structure, physical properties of the foam, and the stability of the protein. Recombinant human bile salt-stimulated lipase was used as a model of a protein drug. The stability of the lipase was evaluated through activity measurements. Two disaccharides (sucrose and trehalose), strongly tending to an amorphous form, were used as matrix formers, and the physical properties were assessed through residual water content, glass transition temperature, and crystalline state. Moreover, some formulations included surfactants with different sizes and structures of the head group. The alkyl chain length was kept constant to only investigate the impact of the surfactant head group, in the presence of the lipase, on the foamability and surface coverage of the lipase. The study demonstrated that the lipase allowed for a dry, solid foam with a foam overrun of up to 2600 %. The wall thickness of the dry, solid foam was estimated to be 20–50 µm. Clear differences between sucrose and trehalose as matrix former were identified. The lipase showed no tendency to lose activity because of the drying and rehydration, despite a proportion of the lipase covering the surfaces of the dry material.</p>}},
  author       = {{Tristan Osanlóo, Daniel and Mahlin, Denny and Bjerregaard, Simon and Bergenståhl, Björn and Millqvist-Fureby, Anna}},
  issn         = {{0378-5173}},
  keywords     = {{Lipase; Matrix former; Protein formulations; Solid-state properties; Surface composition; Vacuum foam-drying}},
  language     = {{eng}},
  month        = {{03}},
  publisher    = {{Elsevier}},
  series       = {{International Journal of Pharmaceutics}},
  title        = {{Formulation factors affecting foam properties during vacuum foam-drying}},
  url          = {{http://dx.doi.org/10.1016/j.ijpharm.2024.123803}},
  doi          = {{10.1016/j.ijpharm.2024.123803}},
  volume       = {{652}},
  year         = {{2024}},
}