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Multicomponent binders for PcBN performance enhancement in cutting tool applications

Slipchenko, Kateryna LU orcid ; Bushlya, Volodymyr LU ; Stratiichuk, Denys ; Petrusha, Igor ; Can, Antionette ; Turkevich, Vladimir LU ; Ståhl, Jan Eric LU and Lenrick, Filip LU (2022) In Journal of the European Ceramic Society 42(11). p.4513-4527
Abstract

This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20%... (More)

This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20% when machining Inconel 718. When machining hardened Caldie tool steel, the performance of tools with TiC-ZrN and TiC-VN binders were 80–90% higher than the reference tools.

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Please use this url to cite or link to this publication:
author
; ; ; ; ; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
CBN, HPHT, Machining, Microstructure, Solid solution
in
Journal of the European Ceramic Society
volume
42
issue
11
pages
4513 - 4527
publisher
Elsevier
external identifiers
  • scopus:85130129418
ISSN
0955-2219
DOI
10.1016/j.jeurceramsoc.2022.04.022
language
English
LU publication?
yes
additional info
Funding Information: This research was supported by Flintstone 2020 , European Commission' project was funded by European Union’s Horizon 2020 Research , European Commission' and Innovation Programme , European Commission' under the (grant agreement number 689279 ), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018 ). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology . Funding Information: This research was supported by Flintstone 2020, European Commission' project was funded by European Union's Horizon 2020 Research, European Commission' and Innovation Programme, European Commission' under the (grant agreement number 689279), as well as by a Visby Scholarship from the Swedish Institute (grant number 25946/2018). It is also a part of the Sustainable Production Initiative cooperation between Lund University and Chalmers University of Technology. Publisher Copyright: © 2022 The Authors
id
8b06bb1a-4aca-41bc-8655-7c08c46f82ae
date added to LUP
2022-06-03 20:31:51
date last changed
2023-11-21 09:39:30
@article{8b06bb1a-4aca-41bc-8655-7c08c46f82ae,
  abstract     = {{<p>This study proposes a novel design of binders for polycrystalline cubic boron nitride (PcBN) cutting tool materials. Well-known binder phases TiC and TiN were combined with transitional metal nitrides ZrN, VN, and HfN. Performance screenings of longitudinal turning Inconel 718 and AISI 316 L highlighted the superior performance of PcBN materials with mixed TiC-ZrN and TiC-VN binders. These two systems were further sintered in a wider range of temperatures. XRD and STEM-XEDS analysis confirmed mutual dissolution of both TiC and ZrN, and TiC and VN, thus forming two types of solid solutions (Ti,Zr)(C,N) and (Ti,V)(C,N). Extended performance tests showed that tools with TiC-ZrN binder outperform reference PcBN with TiC binder by up to 20% when machining Inconel 718. When machining hardened Caldie tool steel, the performance of tools with TiC-ZrN and TiC-VN binders were 80–90% higher than the reference tools.</p>}},
  author       = {{Slipchenko, Kateryna and Bushlya, Volodymyr and Stratiichuk, Denys and Petrusha, Igor and Can, Antionette and Turkevich, Vladimir and Ståhl, Jan Eric and Lenrick, Filip}},
  issn         = {{0955-2219}},
  keywords     = {{CBN; HPHT; Machining; Microstructure; Solid solution}},
  language     = {{eng}},
  number       = {{11}},
  pages        = {{4513--4527}},
  publisher    = {{Elsevier}},
  series       = {{Journal of the European Ceramic Society}},
  title        = {{Multicomponent binders for PcBN performance enhancement in cutting tool applications}},
  url          = {{http://dx.doi.org/10.1016/j.jeurceramsoc.2022.04.022}},
  doi          = {{10.1016/j.jeurceramsoc.2022.04.022}},
  volume       = {{42}},
  year         = {{2022}},
}