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Sustainable machining through increasing the cutting tool utilization

Schultheiss, Fredrik LU ; Zhou, Jinming LU ; Gröntoft, Elias and Ståhl, Jan-Eric LU (2013) In Journal of Cleaner Production 59. p.298-307
Abstract
Several previous articles have discussed different approaches to improving sustainability during machining operations. However, more effective utilization of cutting tools is an approach that has been overlooked in previous investigations. Increasing the effectiveness of cutting tool utilization decreases the need for new tools as well as the resources and energy needed to produce new cutting tools. The aim of this study was to maximize cutting tool utilization during machining operations without adversely affecting product quality, thus decreasing the environmental impact of machining operations. This was achieved by determining to what extent it is possible to increase total tool life by using previously worn tools in a secondary... (More)
Several previous articles have discussed different approaches to improving sustainability during machining operations. However, more effective utilization of cutting tools is an approach that has been overlooked in previous investigations. Increasing the effectiveness of cutting tool utilization decreases the need for new tools as well as the resources and energy needed to produce new cutting tools. The aim of this study was to maximize cutting tool utilization during machining operations without adversely affecting product quality, thus decreasing the environmental impact of machining operations. This was achieved by determining to what extent it is possible to increase total tool life by using previously worn tools in a secondary machining operation. For both the milling and turning cases investigated, experimental results showed that it is possible to increase the total tool life by approximately 50% to 100% compared to equivalent conventional machining operations. The increase in tool life could decrease the production cycle time by approximately 15% and reduce energy consumption by 12% as compared to conventional machining processes. (Less)
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author
; ; and
organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Machining, Sustainable Production, Tool Utilization, Cutting Tool
in
Journal of Cleaner Production
volume
59
pages
10 pages
publisher
Elsevier
external identifiers
  • wos:000325907200030
  • scopus:84884673757
ISSN
0959-6526
DOI
10.1016/j.jclepro.2013.06.058
language
English
LU publication?
yes
id
d9f26f31-61e5-4ab1-b8af-f96c1c278e3f (old id 3957512)
date added to LUP
2016-04-01 14:23:44
date last changed
2022-04-22 03:02:16
@article{d9f26f31-61e5-4ab1-b8af-f96c1c278e3f,
  abstract     = {{Several previous articles have discussed different approaches to improving sustainability during machining operations. However, more effective utilization of cutting tools is an approach that has been overlooked in previous investigations. Increasing the effectiveness of cutting tool utilization decreases the need for new tools as well as the resources and energy needed to produce new cutting tools. The aim of this study was to maximize cutting tool utilization during machining operations without adversely affecting product quality, thus decreasing the environmental impact of machining operations. This was achieved by determining to what extent it is possible to increase total tool life by using previously worn tools in a secondary machining operation. For both the milling and turning cases investigated, experimental results showed that it is possible to increase the total tool life by approximately 50% to 100% compared to equivalent conventional machining operations. The increase in tool life could decrease the production cycle time by approximately 15% and reduce energy consumption by 12% as compared to conventional machining processes.}},
  author       = {{Schultheiss, Fredrik and Zhou, Jinming and Gröntoft, Elias and Ståhl, Jan-Eric}},
  issn         = {{0959-6526}},
  keywords     = {{Machining; Sustainable Production; Tool Utilization; Cutting Tool}},
  language     = {{eng}},
  pages        = {{298--307}},
  publisher    = {{Elsevier}},
  series       = {{Journal of Cleaner Production}},
  title        = {{Sustainable machining through increasing the cutting tool utilization}},
  url          = {{http://dx.doi.org/10.1016/j.jclepro.2013.06.058}},
  doi          = {{10.1016/j.jclepro.2013.06.058}},
  volume       = {{59}},
  year         = {{2013}},
}