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Optimizing industrial etching processes for PCB manufacturing : real-time temperature control using VGG-based transfer learning

Luo, Yang ; Jagtap, Sandeep LU orcid ; Trollman, Hana ; Garcia-Garcia, Guillermo ; Liu, Xiaoyan and Majeed, Anwar P.P. Abdul (2024) 2nd International Conference on Intelligent Manufacturing and Robotics (ICiMR) - Taicang, China In Lecture Notes in Networks and Systems 1316. p.353-361
Abstract
Accurate temperature control in Printed Circuit Board (PCB) manufacturing is essential for maintaining high-quality etching results. Automated monitoring us-ing machine vision and deep learning offers an effective approach for this task. This study investigated a feature-based transfer learning technique for classifying temperature readiness in infrared images of the etching process. The captured da-taset containing 470 ‘Production-Ready’ and 480 ‘Not-Ready’ infrared images of the etchant tank was utilized. Pre-trained Visual Geometry Group (VGG) Convo-lutional Neural Network (CNN) models, specifically VGG16 and VGG19, were employed to extract discriminative features from these images. Logistic Regres-sion (LR) classifiers were then... (More)
Accurate temperature control in Printed Circuit Board (PCB) manufacturing is essential for maintaining high-quality etching results. Automated monitoring us-ing machine vision and deep learning offers an effective approach for this task. This study investigated a feature-based transfer learning technique for classifying temperature readiness in infrared images of the etching process. The captured da-taset containing 470 ‘Production-Ready’ and 480 ‘Not-Ready’ infrared images of the etchant tank was utilized. Pre-trained Visual Geometry Group (VGG) Convo-lutional Neural Network (CNN) models, specifically VGG16 and VGG19, were employed to extract discriminative features from these images. Logistic Regres-sion (LR) classifiers were then trained on these features to classify the infrared images. The performance of the VGG16-LR and VGG19-LR pipelines was evaluated on training, validation, and test sets using a 60:20:20 split. While both pipelines achieved 100% accuracy on the training sets, the VGG19 pipeline showed exceptional performance, achieving a validation accuracy of 95%, and a test accuracy of 99%. The VGG16 pipeline also demonstrated robust perfor-mance, achieving 96% accuracy on both the validation and test sets. Considering the dimensions and the overall efficiency of the pipeline, it was determined that the VGG19-LR model was appropriate for the captured dataset. The high accura-cy indicates that transfer learning is suitable for categorizing temperature fluctua-tion in infrared thermography, as opposed to training a deep neural network from scratch. Computer vision and deep learning provide automated and precise tem-perature management during the etching process, leading to enhanced efficiency in PCB manufacturing. (Less)
Please use this url to cite or link to this publication:
author
; ; ; ; and
organization
publishing date
type
Chapter in Book/Report/Conference proceeding
publication status
published
subject
keywords
Temperature control, PCB manufacturing, Transfer learning, Infra- red imaging, Feature extraction, Convolutional Neural Networks (CNN)
host publication
Selected Proceedings from the 2nd International Conference on Intelligent Manufacturing and Robotics : ICIMR 2024, 22-23 August, Suzhou, China - ICIMR 2024, 22-23 August, Suzhou, China
series title
Lecture Notes in Networks and Systems
editor
et al., Wei Chen
volume
1316
pages
9 pages
publisher
Springer Nature
conference name
2nd International Conference on Intelligent Manufacturing and Robotics (ICiMR) - Taicang, China
conference location
Taicang, China
conference dates
2024-08-22 - 2024-08-23
external identifiers
  • scopus:105002727662
ISSN
2367-3389
2367-3370
ISBN
978-981-96-3948-9
978-981-96-3949-6
DOI
10.1007/978-981-96-3949-6_27
language
English
LU publication?
yes
id
fc4956fb-5adb-4063-9486-30ce342a3013
date added to LUP
2024-09-26 18:03:18
date last changed
2025-07-05 17:56:04
@inproceedings{fc4956fb-5adb-4063-9486-30ce342a3013,
  abstract     = {{Accurate temperature control in Printed Circuit Board (PCB) manufacturing is essential for maintaining high-quality etching results. Automated monitoring us-ing machine vision and deep learning offers an effective approach for this task. This study investigated a feature-based transfer learning technique for classifying temperature readiness in infrared images of the etching process. The captured da-taset containing 470 ‘Production-Ready’ and 480 ‘Not-Ready’ infrared images of the etchant tank was utilized. Pre-trained Visual Geometry Group (VGG) Convo-lutional Neural Network (CNN) models, specifically VGG16 and VGG19, were employed to extract discriminative features from these images. Logistic Regres-sion (LR) classifiers were then trained on these features to classify the infrared images. The performance of the VGG16-LR and VGG19-LR pipelines was evaluated on training, validation, and test sets using a 60:20:20 split. While both pipelines achieved 100% accuracy on the training sets, the VGG19 pipeline showed exceptional performance, achieving a validation accuracy of 95%, and a test accuracy of 99%. The VGG16 pipeline also demonstrated robust perfor-mance, achieving 96% accuracy on both the validation and test sets. Considering the dimensions and the overall efficiency of the pipeline, it was determined that the VGG19-LR model was appropriate for the captured dataset. The high accura-cy indicates that transfer learning is suitable for categorizing temperature fluctua-tion in infrared thermography, as opposed to training a deep neural network from scratch. Computer vision and deep learning provide automated and precise tem-perature management during the etching process, leading to enhanced efficiency in PCB manufacturing.}},
  author       = {{Luo, Yang and Jagtap, Sandeep and Trollman, Hana and Garcia-Garcia, Guillermo and Liu, Xiaoyan and Majeed, Anwar P.P. Abdul}},
  booktitle    = {{Selected Proceedings from the 2nd International Conference on Intelligent Manufacturing and Robotics : ICIMR 2024, 22-23 August, Suzhou, China}},
  editor       = {{et al., Wei Chen}},
  isbn         = {{978-981-96-3948-9}},
  issn         = {{2367-3389}},
  keywords     = {{Temperature control; PCB manufacturing; Transfer learning; Infra- red imaging; Feature extraction; Convolutional Neural Networks (CNN)}},
  language     = {{eng}},
  month        = {{04}},
  pages        = {{353--361}},
  publisher    = {{Springer Nature}},
  series       = {{Lecture Notes in Networks and Systems}},
  title        = {{Optimizing industrial etching processes for PCB manufacturing : real-time temperature control using VGG-based transfer learning}},
  url          = {{http://dx.doi.org/10.1007/978-981-96-3949-6_27}},
  doi          = {{10.1007/978-981-96-3949-6_27}},
  volume       = {{1316}},
  year         = {{2024}},
}