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Influence of sub-surface deformation induced by machining on stress corrosion cracking in lead-free brass

Johansson, Jakob LU ; Bushlya, Volodymyr LU ; Obitz, Charlotta ; M’Saoubi, Rachid LU ; Hagström, Joacim and Lenrick, Filip LU orcid (2022) In International Journal of Advanced Manufacturing Technology 122(7-8). p.3171-3181
Abstract

New stricter regulations on lead (Pb) content in brass for use in certain applications is driving the industry from traditional leaded brass towards Pb-free alloys. However, machining induced surface integrity for such Pb-free alloys and related corrosion resistance are largely unknown. Two Pb-free brass alloys, CuZn38As and CuZn21Si3P, approved for use in drinking water applications, were machined under different cutting conditions, tool geometries and tool wear states. The resulting surface integrity and sub-surface deformation was characterized using nano-indentation, scanning electron (SEM) and ion microscopy, and electron backscatter diffraction (EBSD). The materials resistance to stress corrosion cracking (SCC) was assessed by... (More)

New stricter regulations on lead (Pb) content in brass for use in certain applications is driving the industry from traditional leaded brass towards Pb-free alloys. However, machining induced surface integrity for such Pb-free alloys and related corrosion resistance are largely unknown. Two Pb-free brass alloys, CuZn38As and CuZn21Si3P, approved for use in drinking water applications, were machined under different cutting conditions, tool geometries and tool wear states. The resulting surface integrity and sub-surface deformation was characterized using nano-indentation, scanning electron (SEM) and ion microscopy, and electron backscatter diffraction (EBSD). The materials resistance to stress corrosion cracking (SCC) was assessed by exposing the machined samples to a corrosive substance in accordance with SIS 117102. The results show that tool wear is the most influencing parameter leading to stronger sub-surface deformation. This was especially pronounced for alloy CuZn38As, where for equivalent depth of deformation, the material exhibited higher degree of work-hardening compared to the other tested alloy. Subsequently, substantial stress corrosion cracking was registered for machined CuZn38As samples.

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author
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organization
publishing date
type
Contribution to journal
publication status
published
subject
keywords
Brass alloys, Machining, Stress corrosion cracking, Sub-surface deformation
in
International Journal of Advanced Manufacturing Technology
volume
122
issue
7-8
pages
11 pages
publisher
Springer
external identifiers
  • scopus:85138114337
ISSN
0268-3768
DOI
10.1007/s00170-022-10081-x
language
English
LU publication?
yes
additional info
Publisher Copyright: © 2022, The Author(s).
id
bcff72da-1e82-4a33-81bb-416ded297704
date added to LUP
2022-09-30 10:16:20
date last changed
2024-03-17 17:02:00
@article{bcff72da-1e82-4a33-81bb-416ded297704,
  abstract     = {{<p>New stricter regulations on lead (Pb) content in brass for use in certain applications is driving the industry from traditional leaded brass towards Pb-free alloys. However, machining induced surface integrity for such Pb-free alloys and related corrosion resistance are largely unknown. Two Pb-free brass alloys, CuZn38As and CuZn21Si3P, approved for use in drinking water applications, were machined under different cutting conditions, tool geometries and tool wear states. The resulting surface integrity and sub-surface deformation was characterized using nano-indentation, scanning electron (SEM) and ion microscopy, and electron backscatter diffraction (EBSD). The materials resistance to stress corrosion cracking (SCC) was assessed by exposing the machined samples to a corrosive substance in accordance with SIS 117102. The results show that tool wear is the most influencing parameter leading to stronger sub-surface deformation. This was especially pronounced for alloy CuZn38As, where for equivalent depth of deformation, the material exhibited higher degree of work-hardening compared to the other tested alloy. Subsequently, substantial stress corrosion cracking was registered for machined CuZn38As samples.</p>}},
  author       = {{Johansson, Jakob and Bushlya, Volodymyr and Obitz, Charlotta and M’Saoubi, Rachid and Hagström, Joacim and Lenrick, Filip}},
  issn         = {{0268-3768}},
  keywords     = {{Brass alloys; Machining; Stress corrosion cracking; Sub-surface deformation}},
  language     = {{eng}},
  number       = {{7-8}},
  pages        = {{3171--3181}},
  publisher    = {{Springer}},
  series       = {{International Journal of Advanced Manufacturing Technology}},
  title        = {{Influence of sub-surface deformation induced by machining on stress corrosion cracking in lead-free brass}},
  url          = {{http://dx.doi.org/10.1007/s00170-022-10081-x}},
  doi          = {{10.1007/s00170-022-10081-x}},
  volume       = {{122}},
  year         = {{2022}},
}